现代数控机床原理与结构双语课件作者郁元正第6Ma章节iningcenter.ppt

A Five-axis VMC (a) Structure of coded tool handle Principle: The rings on the handle are in two radius, which represent ‘0’ and ‘1’; N rings can produce a number of codes ‘0’ is excluded for confusing with ‘no tool’ (b) Code readers Features of contact code reader Simple construction Limited speed Low reliablity Low service life Photoelectric code readers (3) Tool holder encoding The principles is the same as that of tool encoding, but tool holders are encoded rather than tool handles. This method simplifies tool handle structure. Compare to sequential picking up, the tools can be used whenever needed. (a) Permanent encoding Principle: (b) Temporary encoding Principle: Tools and keys are used in pairs; When insert a tool into a holder, the corresponding key must be inserted into the key hole of the holder; The holder then be encoded by the key. (4) Random tool picking up ① Datasheet of tools Each tool holder has a code, which is saved in a datasheet of computer, i.e. the datasheet is a reflection of tools. Once a code has been used, any modification should be avoided. ② Tool identification When magazine rotates, the address pointer will circulates with the same step. Therefore, each tool can be traced by datasheet. 6.3 JCS–018A VMC 1 – X-axis DC servo motor 2 – Tool changing manipulator 3 – NC cabinet 4 – Tool magazine 5 – Spindle box 6 – Control panel 7 – Power cabinet 8 – Worktable 9 – Slide seat 10 – Bed (5) Computer control system Small volume; Low failure rate; Easy operation; Self-diagnosis for machining signals and control system; Explicit and convenient monitoring and examing. 6.3.2 Transmissions of JCS–018A ①Spindle transmission ②Spindle box elevating ③Worktable moving in X-Y plane ④Tool magazine rotation Tool changing process is controlled by PLC Construction of tool holder Mechanical actions of tool changing Actions of tool catching (page213) Pin (8) pressed by end planes of spindle and tool holder; Tool handle presses pin (5) and enters