回转窑结球原因及处理.doc

回转窑结球原因及处理 摘 要 2002年建成投产的华新宜昌2000t/d水泥生产线，2007年3月14日～2007年4月27日，即我们在华新宜昌公司调研期间，窑内频繁结球是一个不容忽视的问题。所谓“结球”是指熟料煅烧过程中粉料相互粘附形成的大于正常熟料结粒的大块。窑内一旦结球，处理结球时，必须减料慢窑，用短时大火将大球烧散或将其引入篦冷机人工打碎。此时，窑系统不能正常运转，影响回转窑热工制度的稳定，降低了熟料的产品质量，而且给篦冷机的安全运转造成威胁。针对该线的实际情况，通过工厂的实际取样，进行了化学分析，检测了窑内熟料大块化学成分、矿物组成等，并结合检测结果探讨了结球的形成机理。结合国内外其他厂家结球现状，从多方面分析总结了结球的形成原因。分析指出，华新宜昌预分解窑结球的主要原因有：生料均化不理想、喂料量不稳定以及操作不合理等原因。针对这些原因，结合公司的实际情况，我们提出了行之有效的处理方案和防治措施，并论证了这些方案和措施在华新宜昌水泥厂的的可行性。最终，这一问题得以解决，提高了产品质量，保证了正常生产。 关键词：结球，熟料，热工制度，生料均化 Factors Caused Knot Ball in Rotary kiln and Its Treatments ABSTRACT New cement production ling was set up in 2002 in hua xin Yi Chang cement compang，where we had our production practice on March 12 to April 27 .During period we meet an unneglecte problem that knot ball appeared in the kiln prequently .the so-called “knot ball” formed in the burn process while grains stick to each other is larger then mutual chinker grains.while dealing with the “knot ball”，we must reduce the clinker and slow the kiln ，then burn the biger ball into small with short time fire or break them into fine blocks in the cold maching. At the same time，the kiln system can’t revowed normally.It has an obvious effect on the institutional stability of the rotate kiln.Also it can reduce the quality of clinker production and affact the operation of the cold maching.According to practice of the ling ，we carried out the chemistry and analysis of samples and examined the chemistry compositiong and mineral constitution of the clinker blocks in the kiln.On the basis of the testing results ，we discussed the formation mechanism，combined with the present condition of knot ball in other cement companies at home and international. We summarized its formation reasonses：，unequaled raw material，unsteady of the feeded material and unreasonable operations. For the reasons mentioned above，in addition to the practice of the company，We accumulated.we put forward the most effective programes and cure measures，also we expounded and proved the