铝材冷轧过程工艺控制及产品表面质量的实验研究.docVIP

PAGE PAGE 1 精编资料 摘要:铝板冷轧过程中,对轧制油中添加剂的含量及种类加以控制,可以改善铝板表面质量.本次实验中初选出几种复合添加剂用来轧制相同厚度的铝板,并对轧后铝材表面质量... 过程,控制 铝材冷轧过程工艺控制及产品表面质量的实验研究 王 录1，孙建林1，马艳丽1，高雅1 ( 1北京科技大学 材料科学与工程学院，北京100083) 摘 要：铝板冷轧过程中，对轧制油中添加剂的含量及种类加以控制，可以改善铝板表面质量。本次实验中初选出几种复合添加剂用来轧制相同厚度的铝板，并对轧后铝材表面质量进行分析。结果显示轧制润滑可以减小摩擦，提高生产效率；同时又使得轧后铝板表面粗糙度降低，表面质量明显改善。当润滑状态处于边界润滑时，添加剂会发挥其作用；添加剂不同，其在铝材轧制过程中发挥的作用也不同。综合比较可以看出，复合添加剂比单独加入一种添加剂的油膜强度高，混合醇型与醇酯型添加剂的油膜强度相当，但醇酯型添加剂无论在减摩降压效果，还是成品表面质量改善上都能产生更好的效果。 关键词：铝材；轧制；表面质量；添加剂 Experimental study on cold－rolling process control and Surface Quality of aluminum Wang Lu1, Sun Jian-lin1, Ma Yan-li1, Gao Ya1 (1 School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083) Abstract: In the processing of cold rolling aluminum, the content and species of rolling oil within different additives can be controlled to improve the quality of aluminum. It was used in this experiment for rolling the same thickness aluminum by adopting combination additives selected primarily. A deep analysis and evaluation of surface quality has been done on investigation data of this experiment. The results indicate that, rolling with lubrication can reduce friction and improve production efficiency. The surface roughness and quality of aluminum after rolling are also decreased at same time. Lubrication additives will have done their work when the lubrication states are mainly in boundary lubrication. Different lubricants exert their own function in the rolling process. The comparison results show that the oil-film strength of compound additives is superior to that of single additives, and the oil-film strength of additives with alcohol-ester is equivalent to that of mixed alcohol. Nevertheless, the additive containing alcohol-ester can produce better effect, both in the aspects of antifriction and the improvement of surface quality. Key words: aluminum, cold rolling, surface quality, lubrication additive 作者简介 作者简介：王录（1983-），女，北京科技大学研究生 E-mail: x