水压试验技术与安全交底.docx

技术交底记录表 编号:HYPEC-PCT-JSJD-01G-01-02-06-001作业项目名称1#炉水压试验交底时间施工单位湖北二建施工负责人交底地点交底内容一、水压试验目的：Objective of hydrostatic test锅炉受热面安装完毕后，为了在冷态下检验系统内承压部件焊口、母材、阀门等部件的严密性及强度，按设备技术文件的要求对锅炉本体及附属管道进行水压试验。After finishing installation of boiler heating surface, in order to test tightness and strength of compressive parts like welding joint, parent metal and valve of the system in cold state, hydrostatic test has been done for boiler proper and its auxiliary piping according to requirements of technical documentation of the equipment.二、水压试验范围：Scope of hydrostatic test本次锅炉水压试验分一次汽（过热汽）系统和二次汽（再热汽）系统两部分进行：一次汽：1、锅炉一次汽系统水压试验范围包括锅炉本体受热面系统内的锅筒、水冷壁、省煤器、过热器、减温器及连接管道。从高压给水操作台到高温过热器出口水压试验堵阀止。2、锅炉本体范围内过热器管道系统：过热器减温、紧急放水、再循环、放气、加药、疏水、反冲洗、连排、定排、取样、充氮、水位计管道、邻炉加热等附属管道一次门内，水位计只参加工作压力试验。3、热工仪表：压力取样、锅筒液位计等一次门内。二次汽：锅炉二次汽系统水压试验范围包括壁式再热器、中温再热器、高温再热器及再热器减温器、再热器导管。从冷段到再热器出口水压试验堵阀止。锅炉本体范围内再热器管道系统：再热器减温、放汽、疏水、取样等管道一次门内。三、系统流程：System flow一次汽：高压主给水管道→省煤器入口导管→省煤器进口集箱→省煤器蛇形管组→省煤器悬吊出口集箱→连接管→锅筒→集中下降管→下水连接管→水冷壁进口集箱→水冷壁管屏→水冷壁出口集箱→汽水连接管→锅筒→饱和蒸汽连接管→顶棚进口集箱→蒸汽连接管→两侧包墙进口集箱→包墙管排→包墙环形集箱→低温过蛇形管→低过出口集箱→导管→全大屏进口集箱→全大屏管排→全大屏出口集箱→导管→后屏过热器进口集箱→后屏管排→后屏出口集箱→导管→高温过热器进口集箱→高温过热器管排→高温过热器出口→高温过热器出口导管→高温过热器出口水压试验堵阀 顶棚进口集箱→顶棚管→顶棚出口集箱→集箱连接管→延伸侧包墙进口集箱→延伸包墙管排→延伸包墙下集箱→连接管→包墙环形集箱（同上）吹灰器源站Main feed water piping of high pressure → conduit at entrance of economizer → entrance header of economizer → serpentine tube set of economizer → hanging exit header of economizer → connecting pipe → steam drum →centralized downcomer →sewage connecting tube → water wall tube entrance header →panelized-tube-wallsection →water wall tube exit header → steam-water connecting tube → steam drum → saturated vapor connecting tube → ceiling entrance header → steam connecting tube → both side wall enclosure entrance header → wall enclosure tube bundle → ring header of wall enclosure → pass serpentine tube in low temperature → pass exit header in low temperature → conduit →entrance header of full big platen → tube bundle of full big platen → exit header of full big