齿轮锻造金属流动规律分析和工艺改进.pdfVIP

维普资讯 学兔兔 第44卷第5期 机 械 工 程 学 报 vo1．44 No．5 2008年 5月 CHINESE JOURNAL 0F MECHANICAL ENGINEERING May 2008 齿轮锻造金属流动规律分析及工艺改进 胡成亮 刘全坤 刘永熙 王 强 (合肥工业大学材料科学与工程学院 合肥 230009) 摘要：分析直齿轮锻造过程中的金属流动规律，为减小摩擦阻力和改善不均匀变形，提出径向刚性平移流动模式和轴向均匀 流动模式的假设。基于刚性平移流动模式，提出直齿轮刚性平移终锻成形新工艺。通过对数值模拟和物理试验结果的分析， 验证刚性平移流动模式假设的正确性；分析预成形齿高和摩擦因数两个关键工艺参数，对终锻成形载荷的影响进行分析，说 明刚性平移流动模式的优势。采用不对称的模具设计，对新工艺作进一步改进，改善轴向不均匀流动的状况。最后提取终锻 成形载荷峰值进行比较，发现新工艺有利于大幅度降低载荷。 关键词：直齿轮 摩擦阻力 均匀变形 数值模拟 刚性平移 中图分类号：TH3ll Analysis of Metal Flow and Technology Improvement on Gear Forging HU Chengliang LIU Quankun LIU Yongxi WANG Qiang (School of Material Science and Engineering，Hefei University of Technology,Hefei 230009) Abstract：The metal flow rule in the conventional cold forging process of spur gear is investigated．Inorder to reduce the friction resistance and improve the non-uniform deformation，radial rigid translation flow mode and axial uniform flow mode ale proposed． Basedontherigidtranslationmode，anovel gearfinishforgingtechnologyis putforward．Fromthe results ofnumerical simulation and physical experiment，the hypothesis of rigid translation flow mode is verified．The effect oftwo key process parameters(the tooth height after preforming and friction coefficient)on forming load is analyzed,and the superiority ofthe novel forming tech— nology isfurtherprovedfromtheanalysis results．Toimprovethenon-uniform flowmode，thenoveltechn ology isfurtherimproved with unsymmetrical punch．Finally，the peak value of conventional forging process is also simulated tO compare the novel form ing technology,andthe result showsthatthef