外文翻译--基于注塑模具钢研磨和抛光工序的自动化表面处理 英文版.pdf

Int J Adv Manuf Technol (2006) 28: 61–66 DOI 10.1007/s00170-004-2328-8 O R I G I N A L A R T I C L E Fang-Jung Shiou · Chao-Chang A. Chen · Wen-Tu Li Automated surface finishing of plastic injection mold steel with spherical grinding and ball burnishing processes Received: 30 March 2004 / Accepted: 5 July 2004 / Published online: 30 March 2005 © Springer-Verlag London Limited 2005 Abstract This study investigates the possibilities of automated replaced metallic components in industrial applications. Injec- spherical grinding and ball burnishing surface finishing pro- tion molding is one of the important forming processes for plas- cesses in a freeform surface plastic injection mold steel PDS5 tic products. The surface finish quality of the plastic injection on a CNC machining center. The design and manufacture of mold is an essential requirement due to its direct effects on the a grinding tool holder has been accomplished in this study. appearance of the plastic product. Finishing processes such as The optimal surface grinding parameters were determined using grinding, polishing and lapping are commonly used to improve Taguchi’s orthogonal array method for plastic injection molding the surface finish. steel PDS5 on a machining center. The optimal surface grind- The mounted grinding tools (wheels) have been widely used ing parameters for the plastic injection mold steel PDS5 were in conventional mold and die finishing industries. The geometric the combination of an abrasive material of PA Al O , a grind- model of mounted grinding tools for automated surface finish- 2 3 ing speed of 18 000 rpm, a grinding depth of 20 µm, and a feed ing processes was introduced in [1]. A finishing process mo