anycasting高级应用.ppt

* * User Conference 2006 Casting CAE Team AnyCasting S/W Advanced Useful Using Methods AnyCasting TM Contents 1. Decrease the Cal. time Application of Analysis Type Mesh Optimization Domain Symmetry Setting Pouring Basin Setting for Gravity Tilt Casting 2. Advanced Function of AnyCasting Vacuum Die Casting Process Cyclic Casting Process Air Box Heated Air Function for Large Product 3. FQA for AnyCasting 1. Decreasing Calculation Time Analysis Type : ????? ??? Analysis type ?? Design Gate Runner Design Overflow Air Vent Design Process Variable Speed Conditions Design Cooling Channel Design Process Variable Thermal Conditions Step 1 Step 2 Step 3 Phase I : Fluid Flow Analysis ? Mold Filling ( No Heat) Phase II : Solidification Analysis ?Mold Filling Heat/Solidification 1. Decreasing Calculation Time Analysis Type : ????? ??? Analysis type ?? Phase I : Fluid Flow Analysis ? Mold Filling ( No Heat) Phase II : Solidification Analysis ? Mold Filling Heat/Solidification Number of Mesh : 11.2 Mill. Calculation Time : around 3 hr ??? ???? ??? ?? 4~5?? ???? (Runner, OF ? Vent) ?? ?? Number of Mesh : 11.2 Mill. Calculation Time : around 8 hr ???? ? ?? ?? ?? ?? 1. Decreasing Calculation Time Mesh Optimization : Decrease Optimize the Mesh No. ??? mesh Block ??? ?? Mesh No. ?? ( Mold ??? ? Mesh Block? ???? Mould ?? mesh ??) Auto Mesh ?? ?? : Smooth Factor Max. Size Ratio Before Modification After Modification Auto Mesh ?? ?? Mesh Block ?? 1. Decreasing Calculation Time Symmetry : Apply to Symmetry Design Symm. Check Symmetric Model Non-Symmetric Model Solving 1 Solving 2 Symmetric Model? ?? ?? ?? Full Model? ???? ??? 50% ?? ?? ???? ?? Non-Symmetric ? ?? Symmetric?? ???? 2? ??, ??? ?? ? 80% ?? ?? ???? ?? 1. Decreasing Calculation Time Domain : Decrease Optimizing the Cal. Domain Reduce Cavity Area Reduce Mold and Cavity Area ??? ??(????? ????? ?? ??) ?? ?? ?? ??? ??? ???? ?? → ??? ?? ??/?? ??? ??? ?????