大型水工钢闸门滚轮与轨道表层热处理指标研究-工程力学-清华大学.PDFVIP

第 26 卷第 11 期 Vol.26 No.11 工 程 力 学 2009 年 11 月 Nov. 2009 ENGINEERING MECHANICS 184 文章编号：1000-4750(2009)11-0184-06 大型水工钢闸门滚轮与轨道表层热处理指标研究 * 白润波，曹平周，曹茂森 (河海大学土木工程学院，江苏，南京 210098) 摘 要：采用非线性有限元法研究大型水工钢闸门滚轮与轨道表层热处理指标的确定。提出了滚轮与轨道表层硬 度梯度分布的抛物线模型，并建立了材料硬度与弹性模量、屈服强度的关系，来模拟滚轮与轨道内硬化层非均质 材质的影响。研究表明：滚轮、轨道的应力状态和变形与滚轮、轨道的硬化层厚度、表面硬度值大小及其硬度匹 配呈现动态变化关系，给出了滚轮与轨道硬化层厚度和硬度匹配取值的建议，提出了确定滚轮和轨道热处理指标 的方法。 关键词：钢闸门；热处理指标；有限元法；滚轮；轨道 中图分类号：TV34 文献标识码：A DETERMINATION OF SURFACE HEAT TREATMENT INDICES OF LARGE-SCALE HYDRAULIC STEEL-GATE WHEEL AND TRACK * BAI Run-bo , CAO Ping-zhou , CAO Mao-sen (College of Civil Engineering, Hohai University, Nanjing, Jiangsu 210098, China) Abstract: The nonlinear finite element method is applied to analyze the surface heat treatment indices of large-scale hydraulic steel-gate wheels and tracks. A parabolic model of the gradient distribution of hardness and the relationship between the hardness and Young’s modulus and the yield strength are established, respectively, to simulate the influence of heterogeneous materials in the hardened layers. The results show that the stress state and the deformation dynamically depend on the hardened layer depth, surface hardness values and the hardness matching extent of the wheel and the track. The hardened layer depth and the hardness matching extent of the wheel and track are suggested. A method of determining heat treatment indices is also proposed. Key words: steel-gate; heat treatment indices; finite element method; wheel; track 滚轮和轨道是大型水工平面钢闸门的关键部 差别的影响，与实际状态有出入。如何考虑表面硬 件，它们直接关系着闸门运行的可靠