6 ANPS 後拉式看板生产 (简体字)PPT.ppt

Pull (Kanban) Production后拉式看板生产 Pull (Kanban) Production 后拉式看板生产 What is pull production  何谓后拉式生产 Product is produced only when the next operations needs it. Ideally, don’t build until the customer has placed an order. If one piece flow does not exist, a material replenishment system is required. 指在后工序有需要的时候，才生产需要的产品。 理想是在接到顾客的订单之后，才开始生产。 如果不是一件流的生产线，就必须有后补充库存， 采用后补充生产方式生产 Also known as Supermarket Production 又称为超市生产方式 A Japanese word, means Visual Board 日文读音，原意为供阅读之板 Apply Kanban as a special tool for implementing pull production, so it is also names as Kanban Production. 利用看板作为后拉式生产之特别工具，故又名 看板生产 看 Kan ↓ Visual 板 Ban ↓ Board Pull (Kanban) Production 后拉式看板生产 What is Kanban 何谓看板 Pull (Kanban) Production 后拉式看板生产Two Types of Pull Production (1/2)  二 种 后 拉 式 生 产 Make To Store 面包店方式 Production Lines 生产线 Warehouse 库 存 Preceding Station (Process) 前工序 Following Station (Process) 下工序 Following Station (Process) 下工序 Preceding Station (Process) 前工序 ※ Preceding production process keep a minimum inventory of finished parts, and fill-up for those parts withdrawn by following process. 前工序保有最少的成品库存，补充生产被后工序取走之数量 Pull (Kanban) Production 后拉式看板生产Push Production V.S. Pull Production  (2/2) 后拉式与前推式生产 Pull Production 后拉式生产 Supplier 供应商 Material Warehouse 材料仓库 Machining Line 加工线 Assembly Line 装配线 Assembly Plan 装配计划 Production Control 管制生产 Customer 顾客 The Kanban serves as to： 1.) Provide instruction for production and withdraw 2.) Control the level of inventory 3.) Prevent production shut down from materials shortage 4.) Prevent from over - production 5.) Detect irregular processing speeds 6.) Simplify the workload for materials management Pull (Kanban) Production 后拉式看板生产The Function of Kanban 看板之功能 看板可作为： 作为生产及取料指示 控制库存数量 防止缺料停线 防止生产过多／早 掌握异常