采煤机摇臂毕业设计.docx

摘 要 MG160/390-WD型采煤机是中等功率低采高的电牵引采煤机，用于煤层厚度1.5～2.92m的中厚煤层开采,采高1.3～3.0 m，煤层倾角小于35°,可采较硬煤质。本论文完成了采煤机摇臂的设计，包括摇臂减速器的布局设计及三维建模。文中主要介绍了目前国内外采煤机的研究现状及未来发展趋势，同时介绍了采煤机的类型、工作原理和主要组成，还介绍了采煤机摇臂的具体结构。 在设计过程中，重点完成了对减速器传动方案的确定和相关组件的计算和设计。首先，完成了对摇臂减速器的传动比分配，转速及传递功率的计算，其次，完成了采煤机摇臂壳体内一轴、二轴、三轴、四轴、五轴和各轴传动齿轮的设计及校核，简单介绍了行星轮系的装配关系确定和强度校核。再次，完成了轴承和联接花键的选择及校核。最后，对采煤机摇臂进行了三维建模。关键词：采煤机；摇臂；齿轮 ABSTRACTThe MG160/390-WD shearer is a medium-low power electric haulage shearers mining medium-thick seam, for coal seam thickness of 1.5~2.92m, mining height 1.3~3.0m,coal bed pitch less than 35°, it can be used for hard coal mining. This paper completed the design of shearer rocker arm, including the layout and three-dimensional modeling of speed reducer, it described the current status of domestic and international coal mining research and future development trends, the type of shearer, working principles and main components，it also introduced the specific structure of shearer rocker.In the design process, completed the calculation and design of the reducer drive scheme and related components. First, completed the rocker reducer transmission ratio , speed and transfer power distribution calculation. Secondly, the completion of the design and check of five shafts and the shaft driving gears inside the rocker arm shell,simply introduced the assembly relationships and intensity checking of the planetary gear train. Thirdly, the completion of the selection and check the spline for connection. Finally, the three-dimensional modeling.Keyword: shearer; rocker arm; gear目 录1 绪论11.1设计思路的提出11.2采煤机概述11.2.1采煤机分类及组成11.2.2滚筒采煤机工作原理21.3采煤机械化的发展与趋势31.4 本章小结42 摇臂整体方案确定52.1 MG160/390-WD型采煤机简介52.1.1主要技术参数52.1.2 MG160/390-WD 型电牵引采煤机截割部组成62.1.3截割部电动机的选择72.2 摇臂具体结构设计方案的确定72.3传动方案的确定82.3.1传动方式确定82.3.2 传动比的确定102.4传动比的分配102.5传动效率选择112.6摇臂的润滑112.7 本章小结123 传动系统设计133.1各级传动转速、功率、转矩的确定133.2 齿轮设计及强度效核143.2.1齿轮2和齿轮3（惰轮1）的设计及强度效核153.2.2齿轮4和齿轮5设计及强度效核163.2.3齿轮6和齿轮7（惰轮）设计及强度校核183.2.4验算齿轮3和齿轮6是否干涉203.2.5 行星齿轮设计及强度校核203.3轴的设计及强度效核29