塑料件注塑基本知识PPT.pptVIP

Sprue Bushings Sizing Draft (1.5° - 3.5° Per Side) Pullers Coldwell A sprue bushing is the entry port for injecting resin into the mold Undercut Ring Ball Puller Z Puller Reverse Taper Designed to pull the sprue from the sprue bushing when the mold is opened Sprue Puller 浇口设计 流动的分布需均匀 开在最厚的部分，以便保持最大的保压 浇口应设计到熔体最后冷却的地方 注意玻纤排列方向的影响 浇口的类型 针点式浇口 潜伏式浇口 边缘浇口 扇形浇口 平缝式浇口（薄片浇口） 圆环形浇口 浇口的类型 轮輻式浇口 爪浇口 护耳式浇口 直浇口 浇口的类型 Tunnel / Sub Edge Pinpoint Hot Manifolds Hot Manifolds Hot manifolds systems: Provides heated passage to mold cavity Allows 15% to 20% faster cycles Eliminates sprue runner scrap Improves part quality Reduces molded-in stress Externally Heated Manifold AIR GAP INSULATES MANIFOLD FROM PLATES UNIFORM TEMPERATURE ALONG MELT CHANNEL EXTERNALLY HEATED UNRESTRICTED FLOW LESS PRESSURE DROP EASIER MAINTENANCE Courtesy of Hot Manifolds Heater Probe Melt Channel Cooling Plug Locator Ring Heater Manifold Pocket Melt Channel Heater Cooling INTERNALLY HEATED EXTERNALLY HEATED Hot Manifolds Externally heated hot runner systems are recommended: Reduce pressure drop Reduce shear and thermal history Prevent burn and brown streaks Ease changes in color or material Facilitate purging Valve-Gated Hot Manifolds CYLINDER PISTON VALVE PIN SPRUE BUSHING MANIFOLD INSULATOR INSULATING AIR GAP NOZZLE HOUSING NOZZLE TIP NOZZLE HEATER MANIFOLD PLATE CAVITY PLATE Hot Manifolds Manifold sizing Streamlining Tip design Stand-offs/insulation Controls 塑料的分类 热固性 酚醛树脂 氨基塑料 有机硅塑料 硅酮塑料 环氧树脂 热塑性 General purpose ABS, PP,PE….. Engineering PC, PC+ABS, PBT, PET, Nylon…. Reinforced Fiber,Mineral….. 热固性塑料的填料 粉状填料 滑石粉,云母粉,石英粉 流动好,比容小,塑料性脆,成型压力小. 木粉 流动好,比容小,易吸湿. 热固性塑料的填料 纤维填料 棉纤维,石纤维,碎布纤维……. 流动性差,比容大,易吸湿, 成型压力大,强度好. 填充性不良,易熔接不良. 玻璃纤维 流动性差, 方向明显. 比容大,装模不便, 模具磨损大. 加压时机: 过早,填料与树脂分离, 溢料多.过晚易发生填充不足. 热塑性塑料 成形收缩率 塑料粒子 分子量大小, 结晶/非结晶. 塑件结构 嵌件布局/数量, 料流方向 料流方向大，垂直小 玻纤增强：料流方向小，垂直大 浇口形式,尺寸,分布 成型条件 热塑性塑料 流动性好 分子量大小:分子量小,分子量分布寛. 分子结构规整性差 熔融指数高 表现粘度小 流动比大. 热塑性塑料 吸湿性 吸湿,粘附水份 不易吸湿,粘附水份 水解使树脂起泡, 流动性下降,外观及机电性能不良. 塑