基于AnyCasting的铝合金油底壳压铸件的数值分析及优化精选.pdf

2014 重庆市铸造年会论文集 基于 AnyCasting 的铝合金油底壳压铸件的数值分析及优化 齐冬亮 1 曹韩学 1,2 杨明华 1 张培柳 1 1.重庆大学材料科学与工程学院，重庆 400045 ；2. 国家镁合金材料工程技术研究中心，重庆 400044 摘 要：本文在对铝合金油底壳工艺结构分析的基础上，初步进行了其浇铸系统设计。通过 AnyCasting 软件系统地 分析了不同工艺参数和内浇口尺寸对铸件充型、凝固过程的影响规律，预测了铸件缩孔、缩松分布。通过 对工艺参数及内浇口尺寸的优化，有效地减少铸件的缩孔、缩松等缺陷。优化后的工艺参数为：浇铸温度 650℃，模具温度 190℃，冲头低压速度为 0.25m/s，高压速度为 3.15m/s；内浇口厚度为6mm 。 关键词：压铸；铝合金；数值分析；优化 中图分类号：TG146.3 ；TG178 文献标志码：A Numerical Analysis And Optimization Of Die Casting Aluminum Alloy Oil Pan Based On The AnyCasting Software QI Dongliang 1 ，CAO Hanxue 1,2 ， YANG minghua 1 ，ZHANG peiliu (1 College of Materials Science and Engineering, Chongqing University, Chongqing 400045, China; 2 National Engineering Research Center for Magnesium Alloy Materials; Chongqing 400044, China ） Abstract: gating system is designed preliminarily based on analysis of process and structure of Aluminum alloy oil pan in this paper.through AnyCasting software,the effect of different process parameters and ingate size on filling and solidification process of casting was analysed systematically ,distribution of Shrinkage and dispersed shrinkage was predicted.Shrinkage and dispersed shrinkage defects of casting was decreased effectively by optimizing the process parameters and the ingate size.the process parameters after optimizing as follows:pouring temperature is 650℃,mold initial temperature is 190 ℃,low speed of plunger is 0.25m/s,high speed of plunger is 3.15m/s, and the ingate thickness is 6mm. Keywords: die cast; Aluminum alloy; numerical analysis; optimization 0 前言 部品质、缩短开发周期、降低成本等方面具有重 随着汽车行业升级换代的步伐不断加快，新 要的意义[2] 。作者首先对铝合金油底壳的浇注系 型铝合金压铸零部件结构越来越复杂、铸件内部 统进