Quality_改善.pptxVIP

Kaizen quality component 2改善质量组件二Mistake proofing防错Error and defectDefects are results.Errors cause results Cause Result Errors DefectsEveryday Examples of Errors and DefectsNot setting the timer on your toaster properlyPlacing the original in your copier face upRunning out of ink on your date coderBurnt toastMany blank pagesNo date code on the productWhy?Page 39Defects vs. ErrorsPage 40Definition: ErrorWhen any of the conditions necessary for successful processing are wrong or absent.Page 41Ten Most Common ErrorsProcessing omissionsProcessing errorsError in setting up the work pieceAssembly omissions (Missing Parts)Inclusion of Improper part/itemWrong work pieceOperations errorsAdjustment, measurement, dimensional errorsErrors in equipment maintenance or repairError in preparation of blades, jigs or toolsPage 42Common Defect CategoriesDamaged Parts / ProductReversed Parts / ProductForeign Matter PresentMismatched PartsMisaligned PartsCannot be assembledInconsistent test results / test failureBad incoming materialWrong material / partsWrong or inconsistent dimensionsOther... ?Errors are Inevitable!HearingPeople make mistakes, but there is no error or defect that people cannot effectively prevent!VisionOops!RepetitionPage 44... And In ConclusionIn analyzing problems, you must understand that errors and defects are not the same.Page 45Red Flag ConditionsInevitability of human errorWhat are red flag conditions?Exercise: identify red flag conditionsPage 46Human Error - Two Important PremisesErrors are inevitableErrors can be eliminated through our creative effortsPage 47A condition in the manufacturing process that commonly provokes errorsRed Flag ConditionsPage 48Red Flag ConditionsAdjustmentsTooling/tooling changesDimensions/specifications/critical conditionsMany parts/mixed partsMultiple stepsInfrequent productionLack of an effective standardSymmetryAsymmetryRapid RepetitionHigh/extremely high volumeEnvironmental conditionsMaterials/process handlingFo