7-圆柱齿轮公差与检测课件.ppt

精度标注Precision annotation 精度等级 accuracy class 侧隙代号 齿厚极限偏差 Side gap code and limit deviation of tooth thickness 标准代号 Standard code 2.齿轮精度等级标注 The label for gear’s accuracy class * -0.330 -0.495 ４（ ）GB/T10095.2—2001 例：7-6-6 G M GB/T10095.2—2001 7 F L GB/T10095.2—2001 表示齿轮第Ⅰ、Ⅱ、Ⅲ公差组的精度分别为7级、6级、6级。The precision accuracy of the tolerance groups Ⅰ,Ⅱ and Ⅲ for gears are respectively as class7,6 and 6. 齿厚上、下偏差代号分别为Ｇ、Ｍ。Gear’s upper and lower deviation codes are respectively as Ｇand Ｍ. * 二.齿厚极限偏差代号 The code for limit deviation of tooth thickness 齿厚极限偏差的数值=齿距极限偏差（fpt）的倍数 The numerical value of limit deviation of tooth thickness =The multiple of transverse pitch limit deviation 国标规定:14种齿厚极限偏差的数值，大写的英文字母表示。National standard:14 kinds of numerical values for limit deviation of tooth thickness and indicated by capital letters in English. * 三.齿轮坯的精度和齿轮面粗糙度 Precision of gear blanks and Roughness of gear surface 种类 Types 项目名称 Project Name 尺寸 公差Size tolerances 齿顶圆直径的极限偏差 轴孔或齿轮轴轴颈的公差 键槽宽度b的极限偏差和尺寸 d-t的极限偏差 形位公差geometrical tolerances 齿顶圆的径向跳动公差 齿轮端面的跳动公差 齿轮孔轴的圆柱度公差（0.3倍尺寸公差） 键槽的对称度公差 * 齿轮精度等级Gear precision grade 1 2 3 4 5 6 7 8 9 10 11 12 孔 hole 尺寸公差dimensional tolerance IT4 IT4 IT4 IT4 IT5 IT6 IT7 IT8 轴 shaft 尺寸公差dimensional tolerance IT4 IT4 IT4 IT4 IT5 IT6 IT7 IT8 顶圆直径公差Crown diameter tolerance h6 h7 h8 h9 h11 齿坯公差 Tooth blank tolerance * 齿坯基准面径向和端面跳动公差 Radial and end face run out tolerances for gear blank’s basic face 分度圆直径/mm pitch diameter 精度等级 单位：μm accuracy class 大于 Bigger than 到 to 1和2 3和4 5和6 7和8 9到12 --- 125 2.8 7 11 18 28 125 400 3.6 9 14 22 36 400 800 5.0 12 20 32 50 * 齿轮表面粗糙度 Roughness of gear surface 齿面的表面粗糙度对齿轮的传动精度(噪声和振动)、表面承载能力(点蚀、胶合和磨损)和弯曲强度(齿根过渡曲面状况)等都会产生很大的影响。 Gears’ surface roughness would exert big effects on gear’s transmission accuracy(Noise and vibration), surface carrying capacity(corrosive pitting, glue together and wear and tear)and bending