[工学]客车水槽铝型材挤压模具设计.docVIP

客车水槽铝型材挤压模具设计 摘 要 本设计开始就对客车水槽做了结构工艺分析，综合考虑采用卧式挤压机进行热正挤压的成型方式，并进一步分析了6063铝合金的各项性能，确定了生产过程的各个详细的工艺参数及生产流程。 紧接着选择了500吨的挤压设备，选用4Cr5MoSiV1作为模具材料，并确定使用平面模来对产品进行生产，确定平面模的外形尺寸、采用预应力组合凹模、模孔数为2、模孔为中心对称分布、模孔外形尺寸的修正及模孔工作带长度并对平面模进行了强度校核；考虑添加了模孔形状为椭圆形的导流模，计算了锭坯尺寸、挤压比和挤压力。 最后对挤压工具进行了设计，主要涉及挤压筒的设计，其中挤压筒采用内外两层的结构形式；选择内外套的配合形式及各项尺寸，并进行强度校核；挤压轴的设计，主要有挤压轴的结构形式及具体尺寸，并校核；挤压垫片设计，主要有尺寸选取及强度校核。 本套模具投入使用时，可在490℃-530℃的温度下生产出表面粗糙度可达到0.4的客车水槽，最高挤压速度可达80m/min。 关键字：铝型材，挤压，模具设计，制造 Bus sinks aluminum profile extrusion die design ABSTRACT The design of space to do the technology analysis of structure sink, comprehensive consideration of the extrusion machine adopts horizontal heat is extrusion molding way, and further analyzes the various properties of 6063 aluminum alloy, determine the production process of each detailed process parameters and the production process. And then choose the 500 tons of extrusion equipment, use 4 Cr5MoSiV1 as mould material, and make sure to use plane mode to the product production, to determine the size, shape model plane using prestressed concrete combination concave die, die hole for 2, model hole for the symmetric distribution center, model hole shape dimension of fixed and model hole with length of the plane and work strength check module; Consider added model hole shape for the oval diversion module, and calculated the pieces of billet size, extrusion ratio and the impact extrusion. Finally the design of extrusion tool, mainly relating to the design of the tube extrusion, including extrusion with two layers inside and outside of the tube structure form; Choice of internal and external set with forms and the size and intensity; Squeeze of the axis design, are mainly jostling of the axis structure form and the detailed dimension, and checked; Dummy blocks design, basically have size selection and intensity. The set of the mould put into use, can be in 490 ℃ to 530 ℃ temperature output grows in the surface roughness of 0.4 bus sinks, highest extrusion speed can re