后钢板弹簧吊耳加工工艺及夹具设计-.docVIP

后钢板弹簧吊耳加工工艺及夹具设计 摘 要 1 ABSTRACT 2 引 言 3 1 后钢板弹簧吊耳加工工艺规程设计 6 1.1零件的分析 6 1.1.1零件的作用 6 1.1.2零件的工艺分析 6 1.2工艺过程设计所应采取的相应措施 7 1.3确定后钢板弹簧吊耳的生产类型 7 1.4后钢板弹簧吊耳加工定位基准的选择 8 1.4.1 确定毛坯的制造形式 8 1.4.2粗基准的选择 8 1.4.3精基准的选择 9 1.5 工艺路线的制定 9 1.5.1 工艺方案一 9 1.5.2 工艺方案二 10 1.5.3 工艺方案的比较与分析 10 1.6机械加工余量、工序尺寸及毛坯尺寸的确定 11 1.7确定切削用量及基本工时（机动时间） 13 1.8时间定额计算及生产安排 27 1.9 本章小结 30 2 加工工艺孔夹具设计 31 2.1加工工艺孔夹具设计 31 2.2定位方案的分析和定位基准的选择 31 2.3定位误差的分析 32 2.4切削力的计算与夹紧力分析 33 2.5钻套、衬套、钻模板及夹具体设计 33 2.6夹具精度分析 35 2.7夹具设计及操作的简要说明 36 2.8本章小结 36 3 加工工艺孔夹具设计 37 3.1加工工艺孔夹具设计 37 3.2定位方案的分析和定位基准的选择 37 3.3定位元件的设计 38 3.4定位误差分析 40 3.5切削力的计算与夹紧力分析 41 3.6钻套、衬套、钻模板及夹具体设计 41 3.7夹具精度分析 43 3.8夹具设计及操作的简要说明 44 3.9本章小结 44 结 论 46 致 谢 47 参 考 文 献 48 摘 要 进行后续加工。在选用了组合机床，与生产类型相适应，提高生产率。针对两孔的加工，设计了床专用夹具。关键词：Abstract This design is to plate after spring lug parts processing procedure and some process of special jig design. Plate after spring lug parts of the main processing surface is flat and holes. The principle by processing technology, ensure that the machining precision of the plane than guarantee hole machining accuracy easy. So this design follow the principle of after make face first hole. And the pores and plane differentiate clearly into rough machining and machining precision machining accuracy. To ensure the stage Benchmark choose later leaf spring lug big external circular end as coarse benchmark, later leaf spring lug big external circular face and two craft hole as fine a benchmark. Main processing process arrangement is first later leaf spring lug big external circular end face as a benchmark processing, again with end face positioning technology hole machining out. In a follow-up process in addition to the individual processes with the face and both technology hole machining other hole and plane positioning. Subsequent processing. In some parts of the process of selecting the combination machine tools for processing, with production type adapt, also can increase productivity. When machining in machine, in orde