无氧铜薄板之最佳雷射焊接制程研究TheStudyofOptimumLaser.PDF

無氧銅薄板之最佳雷射銲接製程研究 The Study of Optimum Laser Welding Process on Oxygen-free Copper Sheet 1 1* 1 1 黃景暉 、李驊登 、郭宇傑 、張淵智 1 1* 1 1 Ching-Hui Huang ,Hwa-Teng Lee ,Yu-Chieh Kuo ,Yuan-Chih Chang 1 國立成功大學 機械工程研究所 *通訊 ：htlee@mail.ncku.edu.tw 摘要 本研究主要目的為探討無氧銅薄板之雷射可銲性及最佳之銲接製程參數。研究選用無氧銅/ 無氧銅鍍鎳/無氧銅鍍錫三種薄板試件，以雷射疊合點銲(Lap-Joint Welding)與厚度0.2mm 冷軋鋼 板(SPCC)銲接。接合後銲道藉由機械性質測試及金相組織分析，評估不同銅片材料及不同雷射 銲接參數下銲點之效果及組織特性、強度、導電度以及金相微結構。最後尋找出最佳之銲接參數 以作為未來雷射銲接銅薄板之銲接製程窗口。 研究結果顯示，三種試件中以無氧銅鍍錫擁有最高雷射吸收率及最佳雷射可銲性，利用製程 參數正離焦法使熔融區域及銲點面積增大，達到最佳銲接效果，綜合強度與導電度之評估，研究 結果顯示在正離焦 9mm 、脈寬10ms 、峰值功率10kW 、罩吹氣體(Ar)流速 10L/min 時有最佳之 銲接效果。 關鍵字：無氧銅薄板、雷射銲接、正離焦。 Abstract This study investigated the laser weldability and welding process window of three different copper sheets:the oxygen-free copper (OFC), OFC coated with nickel or OFC coated with tin, on the SPCC (thickness 0.2mm) where Lap-Joint welding by laser were performed. The mechanical properties test and microstructure analysis of the welding joint were used to examine the degree of conductivity, strength and microstructure characteristics in different materials and parameters. Finally, the optimum welding process window as laser welding of copper sheet would be obtained. According to the results of the experiment, the base material – OFC coated with tin had the maximum laser absorptivity and best laser weldability. Also, defocus method increases both the welding area and process window, thus achieving the best welding effect. Comprehensive assessment of strength and electrical conductivity lead to the analysis of the experiment that i