英国精益生产大师培训教材(英文版)4( 26).pdfVIP

BUILDING A LEAN BUILDING A LEAN MANAGEMENT SYSTEM MANAGEMENT SYSTEM Professor Daniel T Jones Professor Daniel T Jones Chairman, Lean Enterprise Academy Chairman, Lean Enterprise Academy Production Systems Conference – Stuttgart - 14 June 2004 Who am I? Who am I? • Writer – with Jim Womack of The Machine that Changed the World and Lean Thinking books • Researcher – formerly at Cardiff University, UK – on how to do lean everywhere! • Founder of the non-profit Lean Enterprise Academy in the UK, which is a member of the Lean Global Network set up by the Lean Enterprise Institute • We publish workbooks on the building blocks of lean, and support these with advanced level workshops • We mentor firms experimenting at the lean frontier • We tell lean stories via our monthly email letters! Production Systems Conference – Stuttgart - 14 June 2004 Lean is Old and is Lean is Old and is not Japanese not Japanese • The Venetians understood “flow” production by 1400 – making one ship a day (so probably did the Chinese!) • The French Army understood the need for interchangeable parts before 1789 • Brunel was making standardised parts in process sequence for the British navy by 1807 • Blanchard made rifles on automatically cycling machines laid out in cells in Springfield in1818 • Ford developed the first complete “flow production” system at Highland Park, Detroit in 1914 Production Systems Conference – Stuttgart - 14 June 2004 From Mass to Lean From Mass to Lean • Ford went on to create “mass production” at the Rouge in 1927 - making huge volumes of parts for