铣削技术讲座--肯纳.pptVIP

* Helical Circular Interpolation Used For creating a cylindrical surface on the work piece The Surface is parallel to axis of rotation Helical interpolation does not require an existing hole. It’s Usually one row of teeth (inserts) Mill 1 product shown * * * * * * * * * Because of the abrading effect on cutting edges when slotting (the undesirable engagement) edge wear becomes an important factor when doing production applications vs. the thick chip and more desirable application. The inserts can be run to a larger wear land dimension with the desirable application vs., the undesirable application. * * EXPLAIN: In various materials, how you enter the workpiece is important for tool life. Edge preps can also help improve the life. Slotting cutter application = cutter on right. Therefore a T-land edge prep is beneficial for tool life. Again like mowing, RWOC plays a big role in how the mower works. As well as the ADOC and the way ALL the geometry’s work with each other. * Offset the cutter also produces shearing. How does a sheet metal shearer shear the workpiece? Same in milling. Making smaller width of cut, change diameter of milling THE HARDER THE WORKPIECE MATERIAL, THE MORE CRITICAL THE INSERT ENTRY ANGLE! A part is considered hard in turning if it’s 42 rockwell c or greater. * * Ref. page 54 in Handbook Make something hard; make it brittle. T-land on insert With a small diameter boring bar, lead angle is generally zero. Cutting force perpendicular to cutting edge. Strength rather than weakness. Compromise * * * * * Very Important to work through the “Factor” examples for Shoulder Milling as the applications are frequently less than 40% engaged radially! ***Note that the main importance is on applying the correct fz factor in order to maintain proper feed corrections due to chip thinning. The vc factor is not critical to apply, in fact using it will ensure the highest possible productivity, but if longer tool life is required, apply only the fz factor a