机械制造工艺学课程设计-活塞杆机械加工工艺规程设计参考.doc

机械制造工艺学 课程设计说明书 设计题目: 活塞杆机械加工工艺规程设计 学 院：机电工程学院 班 级：机械设计制造及其自动化二班 学 生： 学 号： 指导教师： 目 录 1 零件的分析·······················································1 1.1零件结构工艺性分析··············································1 1.2 零件的技术要求分析··············································1 2 毛坯的选择·······················································2 2.1毛坯的选择及毛坯制造方法的选择··································2 2.2毛坯形状及尺寸的确定 ···········································2 3 工艺路线的拟定···················································2 3.1 定位基准的选择··················································2 3.2零件表面加工方案的选择··········································3 3.3加工顺序的安排··················································3 3.3.1加工阶段的划分················································4 3.3.2工序的集中与分散··············································4 3.3.3机械加工顺序的安排············································4 3.3.4热处理工序的安排··············································4 3.3.5辅助工序的安排 ···············································5 4 工序设计·························································6 4.1 机床和工艺装备的选择············································6 4.2工序设计························································6 结论······························································11 参考文献···························································12 1 .零件的分析 1.1零件结构的工艺性分析 （1）mm×770mm自身圆度公差为0.005mm （2）左端螺纹与活塞杆mm中心线的同轴度公差为φ0.05mm (3) 1:20圆锥面轴心线与活塞杆mm中心线的同轴度公差为φ0.02mm (4) 1:20圆锥面自身圆跳动公差为0.005mm (5) 1:20圆锥面涂色检查，接触面积不小于80% (6) mm×770mm表面渗氮，渗氮层深度0.2-0.3表面硬度62一 65HRC 1.2零件的技术要求分析 （1）活塞杆在使用过程中，承受交变载荷作用，mm×770mm处有密封装置往复摩擦表面，所以该处工艺要求硬度高又耐磨。 活塞杆采用38CrMoAlAn材料，mm×770mm部分经过调质处理和表面渗碳处理，芯部硬度为23-32HRC,表面渗氮层深度0.2-0.3mm,表面硬度62-65HRC，所以活塞杆既有一定的韧性，又具有较好的耐磨性。 (2) 活塞杆结构比较简单，长径比大，属于细长轴类零件。刚性较差