双法兰式三阀组阀体多向精密成形工艺-精密成形工程.PDFVIP

精 密 成 形 工 程 第 9 卷 第 2 期 58 JOURNAL OF NETSHAPE FORMING ENGINEERING 2017 年 03 月 双法兰式三阀组阀体多向精密成形工艺 刘光辉，刘百宣，刘华，王涛，吴胜超 （郑州机械研究所，郑州 450001 ） 摘要：目的 研究双法兰式三阀组阀体多向精密成形工艺。方法 根据双法兰式三阀组阀体的结构特点，提 出其多项精密成形工艺方案。采用 Deform-3D 有限元分析软件，对提出的工艺方案进行数值模拟，分析载 荷-行程曲线、金属流动规律等，最后进行工艺试验。结果 多向精密成形工艺方案可在模具许用应力范围内 成形双法兰式三阀组阀体，工艺试验获得的锻件充填饱满，所获数据与模拟结果基本一致。结论 双法兰式 三阀组阀体多向精密成形工艺是可行的，对实际生产及其他相似零件具有指导意义。 关键词：双法兰式三阀组阀体；多向精密成形；数值模拟；工艺试验 DOI ：10.3969/j.issn.1674-6457.2017.02.011 中图分类号：TH134 文献标识码：A 文章编号：1674-6457(2017)02-0058-05 Multi-direction Precision Forming Technology of Double Flanges Tri-valve Set Body LIU Guang-hui, LIU Bai-xuan, LIU Hua, WANG Tao, WU Sheng-chao (Zhengzhou Research Institute of Mechanical Engineering, Zhengzhou 450001, China) ABSTRACT: The paper aims to research multi-direction precision forming technology of double flanges Tri-Valve set body. Based on structural characteristics of double flanges Tri-Valve set body, a multi-direction precision forming technology was proposed to have numerical simulation through Deform-3D software of finite element analysis. In this process, the load-stroke curve, the metal flow law, etc. were analyzed. The process experiment was also carried out. The multi-direction precision form- ing technology could form a double flanges Tri-Valve Set body at allowed stress. Forge pieces obtained in the process experi- ment were filled fully. Data obtained were basically in line with the simulation result. The proposed multi-direction precision forming technology for double flanges Tri-Valve set body is practical. It has guiding significances for the actual production and other similar parts.