变压器储油柜端盖模具设计精选.docVIP

变压器储油柜端盖模具设计 摘 要 分析了变压器储油柜端盖的结构和成形工艺，计算了毛坯尺寸和冲压力。为了提高端盖的生产效率，设计了集三工序为一体的落料拉深冲孔复合模的结构，经过工艺分析、结构设计，论证了其可能性，保证了制品的质量。 在模具设计中,为了提高速度和效率,充分利用已经掌握的知识和资源。利用Pro/E曲面设计功能快速求出曲面的面积。利用冲模设计手册软件版快速设计冲压模具,并对模具的强度进行检验。实践证明,确实提高了设计的速度和效率。本模具设计中,由于卸料力较大,采用了组合弹簧力较大的优点解决了这一问题。在模具结构中,用顶板做凸模的定位元件,由于配合定位的距离小,容易造成凸模的折断,因而设计了凹模导向凸模,增强了凸模的强度。 关键词：落料；拉深；冲孔；复合模；模具结构 Abstract The structure and processing property of bellows?oil?conservator end cover for?transformers were analyzed. The blank dimensions and pressing force were calculated. The compound die of cut-tandem-punch combined with three procedures is designed in order to improve the production of end cover. The article proves its availability through technological analysis and structural design to guarantee products’ quality . In mold design, in order to improve pace and efficiency, fully utilize knowledge and resource that has already been grasped. Utilize Pro/E curved surface design function ask , produce area of curved surface fast , utilize the design manual software edition of the trimming die to design and press the mould fast, and the intensity to the mould is examined. Practice has proved , have really improved pace and efficiency designed. In this mold design, because of unload material to be strength relatively heavy, adopt , make up spring loud advantage solve this problem. In the mould structure, make the localization component of the protruding mould with the roof, the distance making a reservation is little because of cooperating, apt to cause protruding rupture of mould, design concave mould pour , to protruding mould , strengthen protruding intensity of mould. Key words: cut；tandem；punch；compound die；die structure 目 录 摘 要 1 Abstract 2 1 绪 论 5 2 设计题目 11 3 工艺分析 13 3.1 技术分析 13 3.1.1 冲裁的结构工艺性 13 3.1.2 拉深的结构工艺性 14 3.2 经济分析 16 3.2.1 冲压件成本分析 17 3.2.2 降低制造成本的措施 18 3.3 变压器储油柜端盖的工艺分析 20 3.3.1 材料 20 3.3.2 零件结构 20 3.3.3 尺寸精度 20 4 制定工艺方案 21 4.1 工艺方案的分析 21 4.1.1 修边余量 21 4.1.2 计算毛坯尺寸 21 4.1.3 确定是否用压边圈 22 4.1.