Statistical Quality Control：统计质量控制.ppt

* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * R-Charts Control Chart for sample of 7 tubes 0.33 = UCL 0.01 = LCL Sample number | | | | | | | | | | | | 1 2 3 4 5 6 7 8 9 10 11 12 0.17 = R The variation of process is in control with 99.73% confidence. 6S–* Mean and Range Charts R-chart (R-chart detects increase in dispersion) UCL LCL (a) The central tendency of process is in control, but its variation is not in control. x-chart (x-chart does not detect dispersion) UCL LCL 6S–* Mean and Range Charts (b) The variation of process is in control, but its central tendency is not in control. R-chart (R-chart does not detect changes in mean) UCL LCL x-chart (x-chart detects shift in central tendency) UCL LCL 6S–* R-Chart and X-Chart Example S6.4: Seven random samples of four resistors each are taken to establish the quality standards. Develop the R-chart and the x-chart both with 3-? control limits for the production process. Is the entire process under statistical control? Why or why not? D3 = 0, and D4 = 2.28 n = 4 R = (3 + 2 + … + 4)/7 = 3.0 6S–* R-Chart and X-Chart Control Chart for sample of 4 resistors 6.84 = UCL 0 = LCL Sample number | | | | | | | | | | | | 1 2 3 4 5 6 7 8 9 10 11 12 3.0 = R The variation of process is in control with 99.73% confidence. 6S–* R-Chart and X-Chart X= (100.5 + 101.5 + … + 101.0)/7 ? 99.79 n = 4, A2 = 0.73 R = (3 + 2 + … + 4)/7 = 3.0 6S–* R-Chart and X-Charts Control Chart 101.98 = UCL 97.6 = LCL 99.79 = Mean Sample number | | | | | | | | | | | | 1 2 3 4 5 6 7 8 9 10 11 12 The central tendency of process is not in control with 99.73% confidence. In conclusion, with 99.7% confidence, the entire resistor production process is not in control since its central tendency is out of control although its variation is under control. 6S–* EX 1 in class A part that connects two levels should have a distance between the two holes of 4”. It has been determined that x-bar chart and R-chart should be set up to de