汽车减速器端盖 毕业论文.docVIP

汽车减速器端盖铸造工艺CAE设计 , 反复摸索，直到得到能够满足设计要求的工艺方案， 这就不可避免地带来了铸件工艺定型周期长、生产质量不稳定、作业成本高等许多不利因素。因此，就铸件的生产准备而言，迫切需要一种新的方法来解决这些问题。计算机数值模拟技术在铸造中的应用， 为解决这一问题提供了有效的手段。利用计算机虚拟制造技术， 可以在制造铸造工艺装备及浇注铸件之前，综合评价各种工艺方案与铸件质量的关系，并在计算机上模拟整个成型过程，预测铸造缺陷。 在传统铸造工艺设计手段基础上，结合采用UG建模软件、华铸CAE铸造工艺分析优化软件辅助汽车减速器端盖铸件The CAE design of Automotive gearbox cover casting process Abstract Casting technology is marching toward precise, quantizing and energy efficient and green direction. In the traditional casting design process, it has been trying to get production process, and the design of finalizing is got through pouring and change many times . Trying many times that up to be able to meet the process will inevitably bring mang problem such as the production of quality is not stable and operation cost and high and any other unfavourable factors, Therefore, it pins production preparation for an urgent need for a new way to solve these problems. Computer simulations in casting the application of technology provides effective measuresto solve this problem. Using computer technology can be virtual made in the process equipment and poured the molten castings until the comprehensive evaluation of project quality and workmanship, and the pins on the computer simulation: the whole process and casting defect. In the traditional casting process design based on combination of means, using UG modeling software, CAE casting technology is improving with the software support the original gear cap casting of the process design.It can simulate given type process and congealed process in a visual way and it is easy to find the defect and to modify. Key Word: CAE simulation; UG Standard Parts; Defect analysis; 目 录 引言 1 第1章 绪 论 2 1.1 中国古代铸造技术发展 2 1.2 中国铸造技术发展现状 2 1.3 发达国家铸造技术发展现状 2 1.4 我国铸造未来发展趋势 3 1.5 灰铸铁 3 第2章 铸造工艺方案的确定 4 2.1 减速器端盖的生产条件、结构及技术要求 4 2.2 减速器端盖结构的铸造工艺性 4 2.3 浇注位置的确定 5 2.4 分型面的确定 6 2.5 砂箱中铸件数量及排列方式确定 6 第3章 CAE模拟及分析 7 3.1 CAE软件介绍和使用 7 3.1.1 CAE软件介绍 7 3.2 端盖实体建模及选择 10 3.2.1 端盖实体建模 10 3.2.2 网格剖分 11 3.2.3 热物参数