年产20万吨啤酒厂糖化车间的设计（可编辑）_精品.doc

年产20万吨啤酒厂糖化车间的设计 Abstract This design is a design of a brewerys mashing workshop which can produce 200000t beer in a year It is a system of three-copper-three-tank and the most important points are energy saving With the natural circulation system some energy is saved and the wort quality is improved The energy saving system can recover the vapor by condensation and use the energy for wort preheating via energy storage The boiling process described as follows ensures very good analytical values with a total evaporation rate of about 4 First of all a pilot plant was conceived with which the new process was fully tested The new process will be first of all described and the results of the pilot plant presented The construction of the new boiling system is simple The main component is the MERLIN a vessel in which a conical heating surface is placed to serve for boiling and evaporation of the wort The whirlpool below the MERLIN vessel serves as a collector for the wort In addition a circulation pump is required of the same size as the casting pump For hop addition the usual equipment is used In all the design can make the best use of the energy of mashing workshop The total saving of energy compared to conventional boiling can be up to 60Now its the key period for most breweries to make innovations So to design a mashing workshop of a brewery with the capacity of 200000t per year in a new idea is voluble 目录 中英文摘要 目录 前言1 工艺流程论证2 原料粉碎2 糖化工艺2 糖化工艺曲线4 麦芽醪的过滤4 麦汁煮沸及酒花添加5 麦汁处理8 酵母的扩大培养9 发酵10 发酵车间的CIP清洗系统12 过滤前高浓啤酒的稀释13 过滤14 包装15 物料衡算17 物料衡算17 耗水量计算22 热量衡算23 糖化车间设备的设计及计算25 新型麦汁煮沸系统的设计及计算25 其它设备设计及计算32 糖化车间平面立面布置35 开题报告36 翻译40 参考文献43 致谢44 第一章 前 言 我国是啤酒生产大国啤酒在我国有巨大的消费市场目前全国啤酒厂家正处于企业调整的关键时期能否利用先进技术高效节能的生产出优质啤酒已成为企业竞争的关键 在啤酒生产各工段中糖化工段无疑是极其重要的一环由于其工艺比较复杂耗能多并且决定了麦汁质量的好坏所以设计一个年产20万吨啤酒厂的糖化车间具有现实意义 为了适应当前啤酒业的激烈竞争机制在设计上要求日益严格化合理化本设计设备采用三锅三槽体系在设计合理化严密性的基础上本设计将侧重于低压煮沸锅的设计能源及二次蒸汽的利用力求采用最新的技术设备节约能源高效合理地生产出优质麦汁 本设计采用德国斯坦尼克公司的新型麦汁煮沸系统Merlin 在Merlin煮沸系统中可有针对性的控制麦汁的热负荷和蒸发通过循环泵的功率也