电弧喷涂工艺及涂层的腐蚀防护毕业论文.doc

摘 要 腐蚀是钢铁结构失效中常见的一种失效形式，对钢铁结构进行长期的腐蚀防护，特别是对那些大型、重要的钢铁构件，热喷涂技术是较好的长效保护方法。目前在热喷涂涂层中人们研究较多的是电弧喷涂锌铝合金材料。本文对喷涂锌铝合金涂层厚度沉积量与喷涂电压关系研究，采用电化学测试方法对涂层在3%NaCl溶液中的腐蚀情况进行测试，通过电子扫描电镜对涂层浸泡前后的形貌进行观察对比，并对涂层腐蚀前后进行了能谱分析 通过实验测试分析得出：1在3%NaCl溶液中锌铝合金涂层对钢铁基体具有效的阴极保护作用。2在一定的喷涂距离、工作电流、雾化空气压力下进行喷涂，涂层厚度和沉积量与喷涂电压成正比关系。涂层越厚、沉积量越大，涂层的长效耐蚀性能越好。3在腐蚀环境下，锌铝合金涂层作为阳极被腐蚀，其腐蚀产物会覆盖在涂层表面，封闭涂层的内部孔隙，。 关键词：；；；耐蚀性 Abstract Erosion is a usual sort of lapse form of steel structure in a common form of failure of the steel structure. Thermal spray technology is a better long-term protection method, particularly for those large and important components of steel. Today more people use the arc spraying Zinc-Aluminum alloy material as thermal spray coating. This paper studies the relation of the coating thickness of Zinc-Aluminum alloy and the spray-voltage, the relation of the amount deposited with zinc-aluminum alloy coating and the spray-voltage. Electrochemical testing methods is used in the corrosion test of coating in 3% NaCl solution, getting the coating morphology through electronic scanning electron microscope before and after the immersion of coating. From the analysis of experimental tests， It can gain several conclusions as follows: first， Theinc-Aluminum coating plays a positive and effective role to the steel by catholic protection. Second， for the spraying a certain distance， a certain current work a certain pressure of the air, there is a directly proportional relationship between the coating thickness, the amount deposited and the spraying voltage. The thicker coating has， the greater the coating depositionlong-term corrosion resistance will be got. Third, The Zinc-Aluminum alloy coated anode corrosion in the corrosive environment, the coating surface will be covered by corrosion products， andthe internal porosity of coating. So it will slow down the corrosion speed of the coating in the corrosive environment. Keywords：Arc spraying; inc-Aluminum Alloyed Coating; Electrochemical Test; Corrosion Resist