冲压模课程设计8.doc

课程设计说明书 题目： 冲压模具设计 姓名： 班级： 学号： 指导老师： 2011年6月12日 目录 一、设计课题······················································1 二、冲压件的工艺分析 ·············································1 1冲压件的尺寸精度分析 ········································1 2零件结构的工艺性分析 ········································1 3冲压件的材料分析 ···········································1 三、确定冲压工艺方案 ···········································2 四、冲压工艺计算 ················································2 1、排样 ···················································2 2、确定模具的压力中心 ········································2 3、选择冲压设备 ··········································34、计算凸、凹模刃口尺寸 ······································3 5、凹模外形尺寸 ·············································36、凸模固定板 ···············································4 7、垫板及采用 ·············································48、凸、凹模工作尺寸确定·········································4 五、模具总体设计 ·················································5 1 、侧刃定距的设计 ·············································5 2、卸料弹簧的设计 ·············································6 3、推件装置 ················································6 4、压力机的确定 ·················································7 六、心得 ··················································9 七、参考文献 ···················································9 一、设计课题 零件简图 图一 生产批量：大批量 材料：10钢 材料厚度：1.5mm (如图)二、冲压件的工艺分析1冲压件的尺寸精度分析 其两孔中心距的尺寸及公差为（520 -0.22）mm，用一般精度的模具即可以满足零件的精度要求。2零件结构的工艺性分析 该零件形状简单，结构符合冲裁工艺要求，只要一次落料即可，故采用复合倒装模具进行加工。3冲压件的材料分析 10钢的抗剪强度σc=（255-333）Mpa，取294Mpa，抗拉强度σb=（294-432）Mpa，取363Mpa，伸长率δ=29%。此材料有足够的强度，适合于冲压生产。根据以上分析，此产品冲压工艺性较好，故选择冲压方法进行加工。三、确定冲压工艺方案该件零件形状简单，工艺性良好，又只需一次落料即可，故选择单工序落料模具进行加工。 模具结构形式的确定采用弹性切料装置，以便于制造与操作。采用顶件器顶出制件，同时使模具具有良好的导向精度，选择导柱、导套导向的的简单冲裁模具结构。 四、冲压工艺计算1、排样排样方案因为生产批量大，为了简化冲裁模具结构，便于定位，采用单排排样少废料排样的方案，如图所示。查表得，最下搭边值a1 a=1.5㎜ a 1=1.8㎜送料步距：A=17+1.5=18.5㎜ B=（D+2a 1+Δ）0 -Δ；查表得Δ=0.5mm冲裁面积S=8*52-8*6*2+1/2π92 +9*34-1