小径树脂基微粉砂轮制备及性能研究-机械工程专业论文.docx

小径树脂基微粉砂轮制备及性能研究摘要小径树脂基微粉砂轮用于微小非球面超硬模具的超精密磨削加工。然而与国外同类型产品相比，国内已有研究中的小径树脂基微粉砂轮在砂轮刚度、强度、耐磨性和组织均匀性以及加工表面质量方面都有较大差距。针对这些问题，本文旨在研制一种用粉状树脂作为结合剂的刚性高、使用寿命长、组织均匀且加工质量好的小径树脂基微粉金刚石砂轮，主要研究内容如下：(1)采用镀镍金刚石和普通金刚石微粉磨料制备砂轮，对比不同磨料对加工效率和砂轮使用寿命等磨削性能的影响，结果表明采用镀镍与普通金刚石混合的磨料磨削性能最佳。(2)研究适用于小径微粉砂轮制备的固化工艺和热压工艺，探讨固化温度、保温时间和热压压力对砂轮强度与刚度的影响，优化树脂砂轮的热压．固化工艺，提高砂轮力学性能，提高加工表面质量。(3)改进已有的物料混合工艺，实现微粉磨料与微粉树脂的均匀混合，提高基体对磨料的把持作用，同时获得均匀的砂轮组织，减少加工划痕，降低表面粗糙度。(4)优化砂轮磨料与树脂的配比，研究不同配比对制备的砂轮对磨削比、加工效率以及加工表面质量等磨削性能的影响。实验表明当金刚石与树脂粉质量之比为4时，砂轮具有大磨削比和高去除效率。关键词：小径；微粉；树脂基；固化工艺；混料工艺II万方数据工程硕士学位论文AbstractThesmalldiametergrindingwheelwithpowderabrasiveisusuallyusedforultra．．precisiongrindingoffineasphericalmold．Butthereisawidegapinthewheelstiffness，strength，abrasionresistance，uniformityorganizationandthesurfacequalityof workpieceaftergrindingbetweendomesticwheelsandthesametypeproductsofforeign．Tosolvetheseproblems，thispaperaimstodevelopasmalldiameterresinbondedwheelwithpowdereddiamondabrasive，whichhashighresistancetodeformation，longservicelife，uniformconfiguration，andwhichcanreachhighmachiningquality．Theresearchpointsaresummarizedasfollows：(1)Wheelsofnickel．plateddiamondandconventionaldiamondpowderabrasivearepreparedtostudytheinfluenceofthemontheperformanceincludingmachiningefficiencyandwheellifeofthewheel．TheresultshowsthattheblendedpowderofNi．coatedandnormaldiamondhasthebestgrindingperformance．(2)Theeffectofcuringtemperature，holdingtimeandpressureofthehot-pressonthestiffnessandthestrengthofthewheelwereexploredtooptimizethehot-curingprocessSOthattoimprovethemechanicalpropertiesofthewheel，andthemachinedsurfacequality．(3)Themixingprocessofmixingofdiamondpowderandresinpowderwasoptimizedtoobtainauniformconstructofthewheel，reducemachiningscratches，anddecreasethesurfaceroughnessaswell．(4)Theimpactofratioofdiamondandresinongrindingperformancelikegrindingratio，machiningefficiencyandthesurfacequalitywerestudiedtooptimizetheratioofmaterialsofthegrindingwheel．TheresultshowsthatwhentheratioofdiamondandresiniS4．thewheelhasthebestG—ratio