a2007比亚迪机构设计公差分析培训教材--fannyying888.ppt

* BYD Division 3 ! Numerical absolute value in the field “X USL” should always be greater than X LSL. That’s why X USL represents now the limit for minimum compression of the Spring. Possible maximum compression limit should be then written to “X LSL” –field. * BYD Division 3 * BYD Division 3 * BYD Division 3 In the second example Spring force and one floating part are additional factors that have to be considered in the analysis. * BYD Division 3 Follow the six step approach. Use “Force-displacement” –diagram to establish the requirement. * BYD Division 3 Notice the shifting of Battery caused by Spring force. Notice also the float around the guiding pin. Create a loop diagram Start at the surface from left of the X and follow to the right – no gaps in path except the pin/hole pair. Draw a separate arrow to indicate positive (+) direction of the loop. Notice the opposite direction, because there is no gap as a requirement in this case. Requirement for the compression should always be negative value. Modify each dimension to an arrow, following the direction of the loop. Assign a letter to each dimension. * BYD Division 3 Pin-hole pair results an internal loop of dimensions (sum of (+) and (–) -dimensions equals to zero). These three dimensions can be excluded in the analysis, but still the associated tolerances should be taken into account. * BYD Division 3 ! Numerical absolute value in the field “X USL” should always be greater than X LSL. That’s why X USL represents now the limit for minimum compression of the Spring. Possible maximum compression limit should be then written to “X LSL” –field. * BYD Division 3 * BYD Division 3 * BYD Division 3 * BYD Division 3 As an exercise, open an empty template, fill in the original numbers and try also alternatives 1 and 2. How was the PPM-rate in these cases ? * BYD Division 3 * BYD Division 3 Here is a short explanation for each box of the flow from left to right: Tolerance analysis for early concept: In the concept s