毕业论文--基于PLC的注塑机控制系统的设计.docVIP

内 容 摘 要 注塑机是集机、电、液于一体的典型系统，因具有能一次成型复杂制品、后加工量少、加工的塑料种类多等优点，目前已成为塑料成型加工的主要设备。传统中小型注塑机电气部分大多采用继电器控制，随着电子技术的不断进步与发展，其缺点越来越显著的表现出来，其主要表现为线路复杂，继电器动作慢、寿命短，系统控制精度差，故障率高，维修难度大等。针对上述问题，此次毕业设计注塑机的控制系统采用PLC控制系统进行控制。通过编程把各种电气保护和传感信号作为输入，各动作工序作为输出。提高了系统的控制精度，可靠性好，且易于检修. 本文介绍了注塑机的机械结构和控制原理,其次分析了注塑机的基本控制要求和工艺流程，最后给出了PLC控制系统的硬件组成和软件设计方法。 关键词 注塑机;PLC;温度检测;步进控制 Abstract Now injection molding machine is a mechanical, electrical and fluid in one typical system, because of the complexity can be a molding products, less processing, and processing various types of plastics, etc., has become the plastic molding process major equipment. Traditional small and medium-sized electric injection molding machine used relays to control the most part, with the advances in electronic technology and development, its becoming more and more obvious shortcomings of the show, the main line performance for the complex, slow relay, short life expectancy, the system control poor accuracy, the high failure rate, maintenance, etc. is very difficult. In response to these problems, the graduate design of the control system of injection molding machine control system using PLC control. Through the programming to a variety of electrical protection and sensor signals as input, processes the output of the action. To improve the control of the system accuracy, reliability, and easy maintenance. This paper introduces the working principle of injection molding machine, then analyses the controlling system and technicality process, and finally given its PLC control system hardware and software design. Key words :injection molding machine；PLC；； 目 录 第1章 绪论 4 1.1注塑机的发展史 4 1.2注塑机的研究意义 5 1.3论文的研究内容 6 第2章 总体设计方案 7 2.1注塑机的机械结构 7 2.1.1注射部分 7 2.1.2合模部分 8 2.1.3液压系统 8 2.1.4控制系统 8 2.2注塑机控制系统原理 8 2.3注塑机控制系统的控制要求 9 2.3.1模具的开启与闭合 10 2.3.2注射座的整进与整退 10 2.3.3注料杆的射进 10 2.3.4预塑液压马达的动作 10 2.3.5顶杠的顶出与复位 10 2.3.6保模时间 11 2.3.7注塑料筒温度 11 2.4 注塑机控制系统的硬件设计 11 2.4.1 PLC选型的方法及原则 11 2.4.2 确定I/O点及分配 13 2.4.3 注塑机控制系统的接线图 15 2.5 温度传感器 15 第3章 控制