高频电线制造技术(英文版）.ppt

High frequency cable electric characteristic 1. Electric characteristic Impedance --differential mode is defined as the impedance measured between the two conductors. In the special case where the conductors are isolated from ground, the differential impedance is equal to the characteristic impedance --common mode is defined as the impedance of the two conductors, when the conductors are connected together, relative to ground --single ended mode unbalance cable impedance Capacitance Capacitance Unbalance High frequency cable electric characteristic Attenuation Cross talk --NEXT --FEXT Delay Delay skew -- intra-pair skew -- inter-pair skew RL(return loss) SRL(structural return loss) VOP(velocity of propagation) Board width and transfer velocity C= B*log(1+SNR) C: transfer velocity B: board width SNR: signal to noise ration High frequency cable process control 2. Process 2.1. conductor Single conductor Bare copper (skin effect) 2.2. insulation material HDPE, LDPE, PP, foam-HDPE, foam-MDPE, foam-PP Why foam? Reduce cable dimension。(miniaturization) Cost down。(economy) Low attenuation。(width board、cabling extend) High transfer velocity。(time) Chemical foam and physical foam compare with Chemical foam: lower foam index (up to 50%) physical foam : higher foam index (up to 80%) chemical foam disadvantage: sensitivity to temp influenced by color masterbatch storage period Type of insulation foam foam foam+skin skin+foam skin+foam+skin High frequency cable uniformity of insulation stability of foam stability of diameter 2.3 Twist or cabling Equipment Twist pair: double twister, pair twisting machine Cabling: single twister, drum twister Production control distortion of torsion﹕back-twist equipment distortion of pull﹕reduce strain distortion of pressure﹕ reduce