基于pid算法的井下自动配煤系统分析-analysis of underground automatic coal blending system based on pid algorithm.docxVIP

摘要我国煤炭资源丰富，随着千万吨级的大型煤矿的日益增多，煤矿开采向着大井深、 多采面、高复杂性发展。井下带式输送机具有长运距、大运量、连续输送等优点，且运 行可靠，易于实现自动化集中控制，带式输送机已成为煤炭高效开采的关键设备。在煤 矿企业高产高效的要求下，提高井下煤炭的运输效率势在必行。大型煤矿经常出现两采面甚至多采面同时开采的情况，为保证带式输送机安全、正 常、可靠运行，需要对带式输送机运煤量进行控制。以防止皮带出现打滑、堆煤等问题 的出现，同时又能确保带式输送机发挥最大运输效率。本文基于对两采面同时开采情况的分析，建立数学模型，研究控制方法，合理调配 采面煤量的运输。研究设计井下自动配煤系统，对系统进行模块化设计，采用可编程序 逻辑控制器 PLC 及组态软件作为控制系统，利用 PLC 的强大的软件编辑功能及组态软 件的数据处理功能。实时监测皮带运输机运煤量，通过 PID 控制算法，实时自动调节给 煤机给煤量，确保主皮带运输机安全稳定高效运行。系统设计多种工作方式，具有远程 自动控制功能，可以适应当前煤矿综合自动化的发展趋势。本文设计完成的井下自动配煤系统，在山东能源集团龙固煤矿进行了现场的安装和 调试，并完成了工业性实验，验证了本文提出的控制方法的合理性。对系统进行的各项 控制参数优化和 PID 控制算法参数的改进，为扩展系统的应用奠定了基础。关键词：PID，电子皮带秤，PLC控制器，变频器，自动配煤，组态王ABSTRACTOur country has abundant of coal resource, with the growing number of 10 million ton coal mine, coal mining development of toward the large depth, two mining areas and highly complex. The belt conveyer underground has some advantages. For example, long distance, max quantity, continuous conveyor. That easy to implement automated centralized control. The belt conveyer has becoming more and more important in the mine equipment. In order to realize high productivity and efficiency mine, improving the transport efficiency of the underground coal is imperative.Large coal mines are often under the case of two mining areas even much more. In order to ensure the security belt conveyor, we need to control the transport coal volume of belt conveyor. In that case, we can prevent the belt slipping and the pile of coal, while ensuring the belt conveyor to maximize transport efficiency.This paper analysis the case of two mining areas, creates the mathematical model, research control method in order to optimization coal transportation system. Research and design the automatic coal blending system, select PLC and KingView to design the hardware and software. This method has powerful program editor and rapid data processing. The system can monitor the data at any time and auto adjust coal transport based on PID. That has variety ways of working and remote and au