基于单片机的吨位级压力自动检测系统的分析-analysis of tonnage pressure automatic detection system based on single chip microcomputer.docxVIP

基于单片机的吨位级压力自动检测系统的研究 优秀毕业论文 精品参考文献资料 摘 要 在汽车、冶金、军工、航空航天、船舶等制造业中，压力是生产过程中的重要参 数。实时压力检测是实现现代高效生产的重要保障，因而压力检测技术倍受人们关注。 开发一种吨位级智能数字化压力检测装置用于现代化制造业是十分必要的。 本课题通过对立柱式压力机的冲压过程进行研究，设计了基于单片机 AT89C52 的吨位级压力自动检系统。该系统根据压力机立柱的弹性参数确定压力传感器的选 取，通过对压力传感器的安装方式进行创新来提高检测能力，这也是本课题的创新点 所在。系统采用金属箔式电阻应变片，恒压源不平衡电桥检测电路，多级放大和信号 调理电路，高效 A/D 转换芯片 TLC2543 完成对压力机最大冲击压力或每根立柱所受 压力采集，采集的压力数据经单片机 AT89C52 处理后，将其传输至存储区保存，并 进行液晶显示，当检测数值超过极限设置时，该系统进行声光报警。该系统的特点是 精度高，速度快，稳定性好，可靠性高。 本课题用 PROTEUS 软件进行系统功能性仿真和整机调试，实现预定功能。进行 了数据分析，给出该压力检测系统误差原因，并对压力检测系统未来发展提出展望。 该系统可应用于各种型号和种类的压力机，对其他机械产品的检测、显示、控制等操 作也有一定借鉴作用。 关键词： 压力机 压力检测 PROTEUS 软件仿真 数据采集 金属应变片 I  PAGE 4  PAGE 5 Abstract In the manufacture of automobiles, metallurgy, war industry, aeronautics and astronautics, and shipping, pressure is one of the most important parameter. The gauging of real-time pressure will guarantee the carrying out of the modern and efficient manufacture. Thus, the technique of pressure gauging has drawn a lot of attention. It is quite necessary to develop an intelligent and digital pressure-gauging device in tonnage level for the modern manufacture. On the basis of principle and characteristics of metal strain gauge pressure transducer, the thesis develops an auto pressure gauging system in tonnage level basing on the Chip Microcomputer AT89C52. After the research on the four column press, the choice of the metal strain gauge pressure transducer will be decided in accordance with the materials of the columns and the gauging result will be improved through designing the approach of pressure transducer installing. Through the test of circuit by adopting the constant-current source bridge, the multistage amplifier and the efficient data-collecting method, the data-collecting on the maximum impact pressure of the press will be realized. After being processed by the Chip Microcomputer AT89C52, the data will be stored in the memory chip and displayed through LCD. The system, which will make an flashing alarm when the data exceed the