基于刀具-工件接触率的钛合金超声振动切削分析-ultrasonic vibration cutting analysis of titanium alloy based on tool-workpiece contact ratio.docxVIP

的接触率进行深入探讨，分析加工参数对接触率的影响规律，仿真模拟计算与接触率对应的不同加工参数下椭圆超声振动加工模型，对接触率的作用进行验证。关键词：有限元，钛合金，超声振动切削，椭圆超声振动切削，接触率，工件表面残余高度AbstractDemandfornewmaterialsandperformanceisincreasingwiththedevelopmentof scienceandtechnology.Thehigh-performancematerialshaveexcellentphysicaland mechanicalproperties,butatthesametimeitputforwardnewchallengestothe manufacturing,especiallyintheforefrontofscienceandtechnologydevelopmentfield ofmilitaryaviation.Varietyofaviationmaterialscuttingperformanceremainstobe improved,Inordertoimprovetheefficiencyandqualityoftheproductionofnew materials,newtechnologieshavebeenputforward.Japanesescientistsfirstproposed theultrasonicvibrationcuttingtechnology.Aftercontinuousdevelopmentand improvement, theultrasonicvibration cuttingtechnologywas appliedto theactual cutting, as result get theunexpected cutting effectandeconomicbenefit.Ultrasonicvibrationcuttingisbasedonconventionalcuttingandlettoolhigh frequency vibration. According to the ways of super high frequency vibration，Ultrasonicvibrationcuttingcanbedividedintoconventionalultrasonicvibration cuttingandellipticalultrasonicvibrationcutting.TwokindsofUltrasonicvibration cuttinghavetheirownadvantagesanddisadvantages:Whenthevibrationspeedofthe tool is greaterthanthespeedoftheworkpieceduringtheconventional ultrasonic vibrationcutting,thetoolandtheworkpiecewillseparate,butafterseparationtheflank ofthetoolisincontactwiththeworkpiecesurface.Thisnotonlyincreasedthetool wear,butalsorepeatedlyrollingonthesurfacedamagedprocessingquality.The trajectoryofellipticalultrasonicvibrationcuttingisellipticaltrajectory,thisspecial trajectorycanachievecompleteseparationbetweenthetoolandtheworkpiece,atthe sametimecuttingthicknesschangingwithtimeduringmanufacturing,thesechanges areverysignificanttoreducethecuttingforceandtoolwear,butwillberoughnessRth in elliptical ultrasonicvibration cutting.Inthispaper,Withthetheoryoffiniteelementestablishesamodelofultrasonic vibration cutting，usingfinite element softwareADVANTEDGEto simulate and anal