Chapter 6 Basic and Special Machining（普通机械加工与特种加工）.pptVIP

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Chapter 6 Basic and Special Machining（普通机械加工与特种加工）.ppt

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Chapter 6 Basic and Special Machining（普通机械加工与特种加工）

Chapter 6 Basic and Special Machining（普通机械加工与特种加工） Lesson 23 Electrical Discharge Machining Lesson 23 Electrical Discharge Machining Product Applications Electrical Discharge Machining is the process normally referred to as EDM.With the increasing use of hard,difficult-to-machine space-age metals,EDMs ability to machine burr-free,intricate configurations,narrow slots,and blind cavities or holes into these materials,at close tolerance,becomes more important.Since EDM does not set up the high cutting forces and mechanical strains often associated with conventional machining,the process is well suited for cutting tubing,honeycomb,and other thin-wall,fragile structures.Small hole drilling,0.005 in(0.13 Lesson 23 Electrical Discharge Machining mm)in diameter and as deep as 20 diameters,with virtually no bending or drifting,for example,is possible.For comparison,in conventional hole drilling,when the length of a twist drill is 10 times the hole diameter or greater,it is difficult to hold straightness.Slots as narrow as 0.001 in(0.03 mm),recesses,reentrant features,holes in awkward locations,and even curved holes may be produced by this remarkable process. One well-established application of EDM is in machining die cavities and molds used for die casting,plastic Lesson 23 Electrical Discharge Machining molding,wiredrawing,extrusion,compacting,cold-heading,and forging.In this widespread area of application,the EDM process is known as“die sinking.” Another important application of EDM is in the metal-forming field to produce punch,trim, or stamping dies.This category of work requires that a precisely sized through hole be made,often irregular in shape,in a solid carbide die.Electric discharge machining is ideally suited to the manufacture of dies of this type,as well as for progressive or compound dies,which are a combination of through hole and cavity dies. Lesson 23 Electrical Discharge Machining Another variation of EDM uses a wire traveling from reel to reel instead of u