SGM焊接工艺操纵流程.doc

1. 范围 1.1 目的 本标准详细说明了SGM焊接产品生产者的焊接检查和焊接设备工艺控制要求. 1.2 应用 本标准涉及的要求适用于上海通用汽车制作或装配工厂所采用的焊接及连接工艺. 2. 参考 GM9621P 3. 流程 3.1 过程评估 3.1.1 设备过程监控 设备过程监控包括工艺参数的测量以及设备功能性运转的目视评估。有关各种焊接工艺的设备过程监控要求。 3.1.2 设备维护 每个区域都要有设备维护的书面计划。设备维护的进度表应该和制造商的建议一致。 3.2 产品控制和检查 产品控制和检查包含对焊接产品的评估，参照适用的SGM工程标准来识别、包含和返修不一致的焊接模式。所有焊接的产品控制和检查计划必须有书面流程或在标准化操作中描述。 注意：对于铝点焊，Peel测试是首选方法，Chisel测试是不可接受的方法。 1. Scope 1.1 Purpose This standard defines weld inspection and welding equipment process control requirements for producers of SGM welded or mechanical clinched product. 1.2 Application The requirements of this standard are applicable to welding and joining processes utilized by a Shanghai General Motors fabricating and/or assembly plant to join automotive parts and assemblies. 2．References GM9621P 3. Procedure 3.1 Process Evaluation. Equipment Process Monitoring Equipment process monitoring consists of measuring the process parameters established during tool qualification as well as visual evaluation of the equipment functional operation. 3.1.2 Equipment Maintenance Each location shall have documented plans for the maintenance of equipment. The equipment maintenance schedule should be consistent with the tool or equipment manufacturers’ recommendations 3.2 Product Monitoring and Inspection. Product monitoring and inspection consist of evaluating the welded product with the released design and the applicable SGM Engineering Standards to identify, contain, and repair nonconforming weld patterns. Methodologies for physical testing of resistance welds are contained in ISO 10447, Welding – Peel and chisel testing of resistance spot, projection or seam welds. The product monitoring and inspection plan for all welds must be described in written procedures or standardized work. Note: Peel testing is the preferred method of inspection for aluminum spot welds. Chisel testing is not an acceptable method of inspection for aluminum spot welds. 3.2.1 过程中检查和测试（电阻点焊） 在每班的均匀间隔中，对所有点焊（所有类型和所有单元）推荐执行4次形变或超声波的非破