接触式锥度测量仪设计及关键技术分析-design and key technology analysis of contact taper measuring instrument.docxVIP

AbstractConical parts have a wide range of applications in machine tools, antomobiles, aircraft, aerospace and other industries. Becausehe it can be installed quickly and located accurately, it is used in a lot of mechanical structures. In order to better production and forthputting of conical parts, we often need to measure the amount of the geometric parameters of the cone, especially to achieve rapid accurate automatic measurement of taper. This paper designs a contact measuring instrumengt for taper of male cone and it has practical value.This paper determines the measuring prinple and method according to the characteristics of cone after analyzing research status of cone measurement .This paper also studies the key technology of cone measurement. It measure the diameter and length of the cone through contact measurement of machanical structure. It obtain the measuring data through grating sensor, and the data is transmitted to computer by the data acquisition. The computer obtain the taper of cone by calculating.The mechanical parts of the measuring instrument is designsd by Unigraphics NX. Using Unigraphics NX achieve the design and assembly of the various components of the instrμment. This paper design the base of the instrument, various mechanical parts to fix the cone, mechanical parts to measure axial length. The radical movement is achieved througn the coordination of the linear motion ball bearing, ball screws and stepper motors. The axial movement is achieved through the coordination of the linear guides, ball screws and stepper motors.The electrical system is designed on the basis of mechanical parts. It control the three stepper motors through motion control card MPC02 and stepper motor drivers. The data of three grating sensors is collected through the data acquisition PCI-1610A and it adopts RS232 serial communication. The paper use VB to develop software and the paper describes the main content of the software.Finally the paper analyze and calculat