NF曲轴左部零件的机加工艺及铣床夹具设计.docVIP

摘 要 在机器中常常遇到的轴类零件是很典型的零件。轴类零件主要用来负责传动零部件，传送扭矩和承受载荷。轴类零件是回旋体的，其长度大于直径，其中个别是由同心轴的圆锥面、外圆柱面、螺纹和内孔及相应的端面所组成。根据其构造形状的差异，轴类零件可分为阶梯轴、光轴、曲轴以及空心轴等。 轴类零件中工艺规程的制订，直接关系到劳动生产率、经济效益和工件质量。单个零件能够有几种不同的加工方法，但较合理只有某一种，在制订机械加工工艺规程中，须注意以下几点。 在零件图工艺分析中，首先需理解热处理、零件构造特点等技术要求，并要钻研部件装配图，产品装配图及验收规范。其次粗基准选择：对一切表面都需加工的铸件轴，依照加工余量最小表面找正，选结实可靠外表为粗基准。同时，粗基准不能重复运用。关于精基准选择：尽量选装配基准或设计基准为定位基准。尽可能在多数工序中使用相同的定位基准。使选择的精基准是精度高、安装稳固牢靠表面。 关键词：轴类零件、工艺分析、基准 ABSTRACT Often encountered in the machine shaft is typical parts. Shaft is mainly used to be responsible for transmission parts, transmission torque and load bearing. Shaft is revolving structure, its length is greater than the diameter, in which the individual is a conical surface, the outer cylinder, thread and inner hole and the corresponding end surface composed of concentric shafts. According to its difference in structure shape, shaft parts can be divided into stepped shaft, the optical axis of the crankshaft and the hollow shaft. Shaft parts in the process of formulating rules directly related to labor productivity, economic efficiency and quality of the work piece. Individual parts can have several different processing methods, but only a certain kind of more reasonable, in the development of machining process planning, the following points should be noted. In part drawing process analysis, first need to understand the heat treatment, parts construction features and other technical requirements, and to delve into parts assembly drawings, assembly drawings and product acceptance. Second, the benchmark crude selection: All surfaces to be processed casting axis, in accordance with the allowance minimum surface alignment, choose solid and reliable appearance as a crude benchmark. Meanwhile, crude benchmark can not be repeated use. About fine reference selection: try to choose the assembly baseline or design basis for the positioning reference. Whenever possible, use the same positioning reference in most processes. The selection of fine benchmarks are