液压支架双伸缩立柱承载特性分析-analysis of load-bearing characteristics of double telescopic columns of hydraulic support.docxVIP

摘要液压支架是综合机械化采煤技术中最重要的设备之一，其以高压液体作为动力，由 液压元件与金属构件组成的支护和控制顶板的矿山设备，能实现支撑、切顶、移架和推 移输送机等一整套工序。立柱是液压支架重要的承压部件，在支架正常工作时，一直处 于高压受力状态，它的工作性能直接影响整个支架的工作状态。双伸缩立柱调高范围大，属液压无级调高，可适应煤层厚度变化的要求，多用于薄 煤层和大采高支架上。对双伸缩立柱承载特性进行分析与研究，对于液压支架的整架安 全性能有重要的意义。本文首先以 ZY2800/16/32 型液压支架为例，通过三维建模软件 Pro/E 建立液压支 架模型，在所建三维实体模型的基础上，利用 Pro/E 自带的 Mechanism 模块进行运动学 仿真及干涉检查；然后以液压支架双伸缩立柱为研究对象，运用力学原理对立柱进行力 学分析，计算出了立柱各段挠度、弯矩和最大弯矩，并进行了强度校核；对双伸缩立柱 进行结构静力有限元分析，利用有限元分析软件 ANSYS 对双伸缩立柱在承受 1.1 倍偏 载与 1.5 倍中心载荷时进行有限元分析，直观的展现出立柱在受力时其应力及位移的大 小与分布情况；最后建立了双伸缩立柱在承受冲击载荷作用下的数学模型，并进行求解 ， 得到立柱中缸、底缸内液体压力在冲击载荷作用下的变化函数，讨论了不同参数对于立 柱内压的影响，针对双伸缩立柱在承受冲击载荷时的情况进行了动态特性研究。综上所述，通过立柱结构静力有限元分析、承受冲击载荷时动态特性研究，对双伸 缩立柱的承载能力进行了全面的分析，为液压支架安全性能的提高提供了有力支持。关键词：液压支架，双伸缩立柱，运动仿真，有限元分析，冲击载荷ABSTRACTHydraulic support is one of the most important equipments in the integrated mecha nization technology of coal mining, which is the equipment powered by high pressure liq uid and const ituted with hydraulic elements and meta l components. A complete process of supporting, topping, moving frame and removing conveyer can be finished by the hydraulic support. The prop is an important pressure -containing member under the state of high pressure when working. Its service behavior affects the active state of the whole hydraulic support directly.The double-telescopic prop has a large range of height adjust ment, which belongs to the hydraulic stepless increase, it can meet the requirements of the variation in /thickness/thick ness of coal /seam/seam and is used for the hydraulic support with thin seam and large mining height. So it is very importment to analysis and research the prop bearing character ist ics for the security of the entire hydraulic support.First, the paper takes the ZY2800/16/32 hydraulic support as a example, establishes the 3-D model of hydraulic support by three-dimensiona l modeling software of Pro/E. Based on the 3-D model established, the kinema tics simulation and interference checking is finished by the mecha nism module of Pro/E; Second b