数控技术专业英语 Unit6 Part Programming.pptVIP

Unit 6 Part Programming 6.1 Lesson 11 Manual Part Programming A part programmer is very essential in any NC manufacturing system. After getting the part drawing, he decides the sequence of operations, the speeds and feeds for the various operations and determines the magnitude of various motions desired. Therefore, it is important that he should be familiar with the various operations and machine tools to be used and ought to carry out calculations based on geometry and trigonometry. In manual part programming, the machining instructions are recorded on a document, called a part-program manuscript (Table 6-1)by the part programmer. The manuscript is essentially an ordered list of program blocks． Because a part program records a sequence of tool motions and operations to produce the final part geometry, one must prepare a process plan with setups and fixtures before writing the program. The work-piece location and orientation, features (holes, slots, pockets) to be machined, tools and cutting parameters used need to be determined. We will use an example to illustrate how a part is programmed. 6.2 Lesson 12 Example of Manual Part Programming The part drawing shown in Figure 6-1 is to be machined from a 5in.×4in.×2in. workpiece. The workpiece material is low-carbon steel．We will use a hypothetical 3-axis CNC machining center for the process. The process plan for the part is as follows: ? Set the lower-left bottom coner of the part as the machine zero point (floating-zero programming). ? Clamp the work-piece in a vise. ? Mill the slot with a 3/4in. four-flute flat end mill made of carbide. From the Machinability Date Handbook, the recommended feed is 0.005 in/tooth/r and the recommended cutting speed is 620 fpm. ? Drill two holes with a 0.75in. diameter twist drill．Use 0.18ipr feed and 100fpm speed． Figure 6-2 shows the setup，fixturing，and cutter path. All dimensions in inches. All toleranc