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PP成型指南Injection_Molding_Problems_and_Solutions
Polypropylene
Injection Molding Problems Solutions
Problem Causes Possible Solutions
1. Sink Marks Part is underfilled or has • Increase shot size
excessive shrinkage in • Maintain adequate cushion
thicker sections • Increase cavity or hold pressure
• Melt or mold temperature too high (if gate freeze-off too slow)
• Increase hold time
• Reduce fill rate
• Cool sink area faster
• Open gates
• Reduce wall thickness of intersecting rib or boss
• Improper gate locations or design
2. Voids Part is underfilled or has • Incomplete mold fill (short shot)
excessive shrinkage • Maintain adequate cushion
• Poor venting
• Improper gate location
• Injection rate too high
• Excessive part thickness (+ 0.25 in. or 0.64 cm.)
3. Shrinkage Volume decreases as • Excessive shrinkage – Increase cavity pressure and hold time
plastic cools and crystal- • Part oversized or not enough shrinkage – Decrease cavity
lizes o
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