注塑培训成型故障处理指南 Word 文档.doc

17 SUGGESTED REMEDIES Perform in numerical order by column Add Mechanical Interlocks Add Surface Texture Add Pneumatic Air Poppets Check for Material Contamination Check Mold Shut-Off Check Vent Depth Clean Mold Surface Decrease Back Pressure Decrease Injection Pressure Decrease Injection Speed Decrease Hold Pressure Decrease Material Temperature Decrease Mold Temperature (Cavity) Decrease Shot Size Dry Material Gate in Thickness Cross Section Incompatible Materials Increase Amount of Gates Increase Back Pressure Increase Hold Pressure Increase Injection Pressure Increase Injection Speed Increase Material Temperature Increase Mold Temperature Increase Shot Size Increase Substrate Support Move Gate Location Redesign Ejection Mechanism PROBLEM Over Mold Non-Uniformed Breaks Through Knit Jetting Substrate Lines Color Parts Sticking Surface Surface Shorts Sinks Splay Poor in Adhesion Flash Cavity Warp 5 5 8 3 5 6 6 1 2 5 4 6 4 1 3 2 7 1 2 1 3 5 3 2 1 2 3 4 5 1 4 1 3 2 2 4 3 2 6 7 4 5 3 2 1 7 5 1 7 1 1 3 2 4 3 4 5 4 5 4 6 6 7 2 3 4