注塑模具设计3.天津.Jul2009.ppt

* 牛顿冷却定律 一冷却体之冷却速率与『该物及冷却介质之温差』成正比 冷却介质从模具带走的热量 模具与冷却介质间的热传系数(W/m2- °K) 冷却孔道的热传面积(m2) 模具与冷却介质的温度差(°K) 冷却时间(秒) Forced Convention Heat Transfer Inside Tubes and ducts Long Ducts, Liquids and Gases in Turbulent Flow (Re 6,000, Pr 0.7) Notes: Re is Reynolds number. Pr is Prandtl number. Nu is Nusselt number. Re, Pr and Nu are all dimensionless. 热传系数 Heat Transfer Coefficient 模具冷却速率不仅与模具与水的温差成正比，也与水的流速的0.8次方成正比。 冷却速率与温差和流速的关系 不平衡的设计 Unbalanced Design 平衡的设计 Balanced Design 不用限流孔销的内歧管设计 Internal Manifold Design without Using Frops 使用限流孔销的内歧管设计 Internal Manifold Design Using Frops 限流孔销 Flow Resistance Orifice Pin (FROP) 紊流和层流 Turbulent and Laminar Flows 紊流 Turbulent Flow 层流 Laminar Flow 雷诺数 Reynolds Number 雷诺数(无因次) Reynolds number (dimensionless) 密度 density (g/cm3) 直径 diameter (cm) 速度 velocity (cm/sec) 黏度 viscosity (poise or dyne-sec/cm2 or g/cm-sec) 雷诺数 Reynolds Number 当雷诺数小于2,100， 流体是层流。 当雷诺数在2,100和10,000之间，流体从层流过渡到紊流。 当雷诺数到了10,000，流体全然成为紊流。 The flow is laminar when the Reynolds number is below 2,100. In the range of Reynolds numbers between 2,100 and 10,000, the transition from laminar to turbulent flow takes place. At a Reynolds number of about 10,000, the flow becomes fully turbulent. Nu对雷诺数(Re) Nusselt No vs. Reynolds No 层流 Laminar 紊流 Turbulent Forced Convention Heat Transfer Inside Tubes and ducts Long Ducts, Liquids and Gases in Turbulent Flow (Re 6,000, Pr 0.7) Notes: Re is Reynolds number. Pr is Prandtl number. Nu is Nusselt number. Re, Pr and Nu are all dimensionless. 差的设计 Poor Design 好的设计 Better Design 差的设计 Poor Design 差的障板管Poor Baffle 好的设计 Better Design 更好的设计 Even Better Design 差的设计 Poor Design 好的设计 Better Design 相应于不同水孔孔径与水温时，要达到紊流状态(Re：6,000 ~ 10,000)时，所须的流速及流量 水管直径mm 6 8 10 水温oC 20 60 80 20 60 80 20 60 80 Re 6,000 1.01 0.48 0.29 0.76 0.36 0.22 0.60 0.29 0.18 1.71 0.81 0.50 2.28 1.08 0.67 2.84 1.35 0.83 8,000 1.34 0.64 0.39 1.0 0.48 0.29 0.81 0.38 0.24 2.28 1.08 0.67 3.03 1.44 0.89 3.79 1.80 1.11 10,000 1.68 0.80