基于AT89S52单机的煤气退火炉控制系统.docVIP

摘 要 退火炉是金属热处理中的重要设备，它把压力容器加热到一定温度并维持一 段时间，然后让其自然冷却。其目的在于消除压力容器的整体压力提高压力容器的使用寿命温度是退火炉的主要被控变量，是保证其产品质量的一个重要因素。退火炉温度控制的稳定性和控制精度直接影响产品的质量。 AT89S52单片机的煤气退火炉控制系统。温度控制是工业控制对象中主要的被控对象之一。本设计采用大林算法进行控制，被控对象是退火炉，被控参数是炉内温度。燃料为天然气，通过改变阀门的开度大小来改变天然气与空气的混合气体的流量，从而改变炉内温度。炉温由热电偶进行检测、采集。设计中综合利用单片机的可编程性，灵活利用A/D转换器、LCD等，完成温度采集、运算控制、输出显示等功能。A/D能够较高精度和较大范围的进行温度测量，保证了系统设计的精度要求；运算控制部分主要使用单片机小系统对采集的数据进行处理，方便快捷；输出显示部分使用LCD液晶显示屏实现，简单明了。系统性能指标均达到了设计要求。整个系统电路简单，操作方便，用户界面友好。 本文设计的退火炉温度控制系统，其硬件电路所用元件较少、成本低、调节简单；生产出来的产品质量高、可靠性好；软件采用C语言编程，其灵活性高，可读性强，适合未来广阔的市场。 关键词：退火炉Abstract Annealing furnace is an important equipment for heat treatment of metal, the pressure vessel is heated to a certain temperature and maintain for a period of time, and then let it cool. Its purpose is to eliminate the pressure of pressure vessel. To improve the service life of pressure vessel. Temperature is the main controlled variable annealing furnace, is an important factor to guarantee the quality of the products. Stability and control precision of furnace temperature control directly affects the quality of the products. This design is the control system based on MCU AT89S52 gas annealing furnace. Design of comprehensive utilization of single-chip programmable, flexible use of A/D converter, LCD, temperature to complete the collection, operation control, output display and other functions. A/D can measure the temperature with high precision and wide range, to ensure that the system design precision requirements; operation control part of the main use of singlechip processor system, the collection of data is convenient; the output display part of the use of LCD liquid crystal display, simple and clear. The performance index of the system meets the design requirements. The whole system is simple, convenient operation, friendly user interface. In this paper, the design of the gas furnace control system, the hardware circuit components used less, low cost, simple adjustment; out of the production of products of high quality,