调质合金钢的激淬火及合金化研究毕业论文.docVIP

学士学位论文 调质合金钢的激光淬火及合金化研究 学位申请人 ： 学科专业 ： 材料科学与工程 指导教师 ： 答辩日期 ： 2011年6月13日  摘 要 调质钢是机械制造中常用的钢种之一，由于其服役条件苛刻，表面容易受到磨损，腐蚀而使其发生失效。本课题以提高液压油缸和活塞杆的使用寿命为基础， 利用CO2激光器在样品表面进行不同参数（包括功率，扫描速率）单道及搭接的扫描，重点研究了：（1）不同激光淬火工艺对调质钢硬度的影响规律；（2）不同激光合金化工艺对调质钢表层组织和硬度的影响规律；（3）激光合金化对调质钢表层的耐腐蚀性评价。从而确定最佳的激光合金化与激光淬火的工艺，达到显著提高液压油缸和活塞杆表面性能的目的。 结果表明，经激光淬火或激光合金化后，45钢的表面性能得到了显著的提高。在功率为1.5Kw，扫描速率为300mm/min时，表层有良好的宏观形貌，适当的层深层宽，较高显微硬度以及优良的耐腐蚀性。 关键字：液压油缸，调质钢，激光合金化，激光淬火，硬度，层深，耐腐蚀性 Abstract Quenched and tempered steel is commonly used in machinery manufacturing, because of its harsh service conditions, the surface is susceptible to abrasion and corrosion, it is easily to failure. Based on improving the life of the hydraulic cylinder and piston rod, in this topic we scan single-channels and overlaps on the sample surface with different parameters (including power, scan rate) by using CO2 laser, and,focus on:(1)different laser quenching process of the influence law of Quenched and tempered steel hardness;(2)Different laser alloying process of the influence law of Quenched and tempered steel hardness and surface microstructure；(3)Laser alloying of the qualitative evaluation of Quenched and tempered steel corrosion resistance.to determine the optimal laser alloying and laser hardening process, so we can significantly improve the surface properties of the hydraulic cylinder and piston. Experiment show that after the laser quenching or laser alloying, 45 steel surface performance got dramatically increasing. In power for 1.5 Kw, scan rate for 300mm/min, surface get good macro-morphology, layer-deep and layer-wide is proper, microhardness increases and corrosion resistance is improved. Key words: hydraulic cylinder; quenched and tempered steel; laser alloying; laser quenching,hardness; layer-deep; corrosion resistance 目录 摘 要 I Abstract II 目录 III 1 绪论 1 1.1本课题的研究目的和意义 1 1.2激光表面改性研究现状 2 1.3激光淬火 2 1.4激光表面合金化 8 1.5本课题研究的技术目标及主要内容 11 2试验方案 12 2.1.试验材料 12 2.2表面涂料 12 2.3实验设备 13 2.4试验内容 13 2.5分析手段 13 3试验结果与分析