齿轮锻造课程设计---齿轮锻造工艺设计.doc

课程设计说明书 课程：热加工工艺课程设计 题目：齿轮锻造工艺设计 姓名： 白少辉 专业：机械设计制造及其自动化 班级： 10机电一班 学号： 指导老师: 刘万福 课程完成时间：2012.5.18至2010.5.31 摘要 锻造生产的主要目的是坯料成型、及控制其内部组织性能达到所需的几何形状、尺寸以及品质的锻件，钢和大多数非金属及合金具有不同程度的塑性，均可在冷态或热态下进行塑性加工成型。 锻造通常分为自由锻和模锻。自由锻一般是在锻锤或水压机上，利用简单的工具将金属锭或块料锻成所需形状和尺寸的加工方法。自由锻时不使用专用模具，因而锻件的尺寸精度低，生产率也不高，主要用于单件、小批量、大锻件生产或冶金厂的开坯。模锻是在模锻锤或热模锻压力机上利用模具来成形。由于金属的成形受模具控制，因此模锻件具有相当精确有外形和尺寸，也有相当高的生产率，适合大批量生产。 按照锻造设备的成形特点，又可以将自由锻分为手工锻造、锤上锻造和水压机锻造，而模锻分为锤上模锻、压力机模锻、平锻机模锻等。 齿轮的锻造采用自由锻。自由锻是利用压力或冲击力上金属在上下低铁之间产生塑性变形，从而获得锻件形状的方法。 但是，与铸造、焊接等加工方法相比较，锻造的形状比较简单，生产外形复杂和有内腔的零件比较困难。 The main purpose of forging production is blank forming, and control the internal organization performance to the required geometric shape, size and quality of forging, steel and most nonmetal and alloy with different degrees of plastic, all can in the cold or hot state under the plastic processing molding. Forging usually divided into free forging and die forging. Free forging is generally in forging hammer or hydraulic press, using simple tool will metal ingot or piece of material into the forging shapes and sizes of processing method. Free forging, never use special die, and the size of the low precision forging, productivity is not high also, mainly used for single piece and small batch, large forgings production or metallurgy plant country.three of. Die forging die forging hammer or is in hot die forging presses use the mold to forming. Because of the metal forming mold control by, so die forging a fairly accurate shape and size have, also have very high productivity, suitable for mass production. According to the characteristics of the forming of forging equipment, and can be divided into manual free forging hammer forging, the hydraulic press forging and forging, and die forging hammer forging, divided into the press forging, flat forging die forging machine, etc. Gear forging the free forging. Free forging is by using pressure or impact on low iron metal in fluctuation between produce plasti