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Acetone Production Plant Design Connexions丙酮生产厂的设计连接
Acetone Production Plant Design December 2, 20__ Student Team A From Ace Consultants Project Motivation Rice UP - acetone requirement for increased Anphal production Maintain ROI at higher production rate Project Goals Increase Acetone Production by 30% Minimize Plant Costs Operating costs Additional capital purchasing costs Sample Chemical Engineering Student Team PowerPoint for Analysis What was the point of the process flow diagram you just saw? Is this the team’s recommended design? What is the team trying to tell you about their work? Are you impressed by their design so far? Why is it good? Go back for a second look. What should the heading be? Process Specifications 99.9% Pure Acetone 90% Pure Hydrogen TOC50 ppm in Waste Water Stream Cost Analysis $243,000 /yr profit from given base case ~1¢ per pound of acetone product profit margin If these are the specifications, what criteria will you be looking for in the team’s design? What does the team need to show you to convince you the design will do what is needed? Did the team meet these requirements in its design solution? How do you know? Modeling Issue UNIFAC VLE Model does not accurately predict x-y diagram at high acetone concentrations NRTL is best property package for acetone/water binary system Based on DeChema VLE data Options 1) Use extractive distillation methods 2) Purchase 39MM lb acetone (open market) 3) Produce 97.6% acetone 1) Extractive Distillation 3 Solvents 1,2 dimethoxyethane (Diglyme) Acetonitrile N-Methylpyrrolidone (NMP) Case Study: Diglyme Prohibitive Cost $6.765 MM /yr to purchase Diglyme Additional Column 2) Purchase Acetone Purchase 39 MM lb per year acetone for $10.92 MM Shut down acetone production Minimize investment losses How does the team know the cost will be this much?? What has been the cost trend for acetone in the past??? How much of a “loss” will be avoided? ?? How do you know? 3) Produce 97.6% Acetone Need to add 3 heat exchange
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