再热复阀体铸造工艺设计.doc

再热复合阀体铸造工艺设计 专业：材料成型及控制工程 班级：级班姓名： 目录 摘 要 1 引 言 3 1内汽缸参数与主要技术要求 4 1.1设计参数： 4 1.2主要技术要求： 4 2 铸造工艺设计方案 5 2.1 零件结构的铸造工艺性分析： 5 2.1.1铸造工艺对零件结构的要求： 5 2.1.2为简化铸造工艺改进零件结构方法： 5 2.2 砂型铸造方法的分类与选择 6 2.3 铸造工艺方案的确定 6 2.3.1浇注位置的确定 6 2.3.2分型面的确定 8 2.4 砂芯设计 9 2.4.1砂芯的固定和定位 11 2.4.2芯头的设计 11 2.4.3砂芯的排气 12 2.5 冒口和冷铁设计 13 2.5.1概述 13 2.5.2铸钢件冒口设计 14 2.5.3冷铁的设计： 18 2.6 浇注系统的设计 21 2.6.1浇注系统的作用 21 2.6.2对浇注系统的基本要求 22 2.6.4浇注系统类型及特点 24 3．铸造工艺设备设计 26 3.1模样 26 3.2砂箱 26 3.2.1砂箱的选择和设计 26 3.2.2砂箱尺寸 26 3.2.3砂箱设计 26 3.3定位方式 26 4．铸钢件缺陷的分析与防止 27 5.铸件铸造过程的温度模拟比较 29 结论 31 致谢 33 参考文献 34 摘 要关键词：Abstract With the development of science technology, require metal castings have high mechanical performance and size precision to satisfied certain performance, for example: heat proof, wear and so on , meanwhile should be ability finished, from kinds of raw materials ready to roll , until style, make care, shut box, casting, fall sand and cleaning stoop ,the whole technological process all be practiced by scientific operation .Talent effective contort the casting’s formed , reach high-quality ,high-yield result. Before the castings production , first ought to technological process called casting’s techniques design. Casting techniques design is the guidance document of productive, so, the good and bad of coating’s techniques engineered can rise great effect on the castings quality productivity and costs. This test introduced the techniques steps of big steel casting which easiest give fault and prevent fault , what has taken. This thesis just use the cylinder inside as an example. Main point have the selection method of casting types, the design of casting system and brave mouth adopt the brave mouth designed assured the casting’s quality , saved metals raised brave mouth fill scrunch efficiency, simple expatiated the part steps of casting techniques engineered and the part question need to solve. Keywords: Casting technical design; casting system; brave mouth; chill 引 言?造?工?艺设计是铸造过程中极其重要的环节。工艺方案的好坏与