精益生产之2箱补充拉系2BinReplenishmentPull.pptVIP

2-Bin Replenishment Pull 2-Bin Replenishment Pull Introduction to 2-Bin Replenishment Pull Line-side versus Point-of-Use Stocking 2-Bin Data Needs and Calculations Inventory Disposition Options Card Triggered 2-Bin Process 1-Bin Systems Appendix 2-Bin 补充拉系统 2-箱补充拉系统的介绍 线旁VS使用点库存 2-箱数据的要求和计算 库存部署选择 卡触发2-箱流程 1-箱系统 附录 Lean Six Sigma Improvement Process Road Map Learning Objectives Understand the various types of bin replenishment systems Know the benefits of a bin system Understand when to use a bin System Be able to size (calculate) all the parameters for a bin system 课程目的 理解箱补充系统的不同类型 知道一个箱系统的好处 理解何时使用一个箱系统 能够去计算一个箱系统的所有参数 What’s in It for Me? Be able to apply this tool to a Black Belt project Able to implement a Bin system 我学到了什么? 能够在黑带项目中应用这个工具 能够实施一个箱系统 2-Bin Replenishment Pull Introduction A 2-Bin Replenishment Pull System is a simplified version of a standard replenishment pull system and maintains the benefits: Establishes strategically located buffers of parts within a process Raw material Manufactured parts Purchased parts Finished goods De-couples the supplying process from the consuming process via the buffer inventory Part replenishment is “triggered” based on consumption 2-箱补充拉系统的介绍 2-箱补充拉系统是一个标准的补充拉系统的简化版本，其好处是： 在一个流程中建立战略性的零件缓冲区 原材料 制造的零件 采购的零件 成品 通过缓冲库存将供应过程和消耗过程联系起来 零件的补充是基于消耗而触发的 What Is a 2-Bin Replenishment? For many parts in a process, a 2-Bin system can be used to replenish the parts versus a synchronous supply: A bin has enough parts/supplies to cover a calculated period of usage at the point-of-use. When the bin runs out, a 2nd bin is there to take its place while the “1st” is being refilled/replenished. There are two primary replenishment locations: Line-Side and Point of Use 2-箱补充拉系统是什么? 对于在流程中的众多零件而言，一个2-箱系统可以被用来补充零件相对于同步供应: 一箱有足够零件/供应品以满足在使用点上已计算出的用量周期。 当第一箱用完了后，在补充/重新装料时，第二箱取代第一箱的位置继续满足使用。 有两个主要的补充地点：线旁和使用点 Benefits of 2-Bin Replenishment Organized and overall cleaner appearance of stored materials Reduced frequency of orders submit