wc-co硬质合金与钢电子束熔钎焊研究-study on electron beam fusion brazing of wc - co hard alloy and steel.docx
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wc-co硬质合金与钢电子束熔钎焊研究-study on electron beam fusion brazing of wc - co hard alloy and steel
AbstractInthispaper,electronbeamweldingexperimentsofWC-Cocementedcarbideand45steelwiththethicknessof30mmwerecarriedout.TheEBWweldabilityofdissimilarmaterialWC-Co/45steelwaspoor,resultsshowedthatcrackingeasilyoccurredintheWC-Co/45steeljoints.Consideringtheanalysisresultsofjointmicrostructureandjointstressfield,fillermetalsweredesignedandpreparedtocontroltheweldingquality.Microstructuresofthejointswereexaminedbyopticalmicroscopy(OM),scanningelectronmicroscopy(SEM),energyspectrometer(EDS)andtransmissionelectronmicroscopy(TEM).Combiningwiththenumericalsimulationresults,thejointformingmechanism,thecauseofthejointcrackandthecrackarrestmentmechanismofthefillermetalwerestudied.Moreover,themicrostructuretransformationofthejointswasalsoinvestigated.TheformingprocessofWC-Co/45steelEBWjointsandWC-Co/Ni-Fe/45steeljointswerebasicallysimilar.Theweldingpool,whichwasobtainedthroughthemeltingof45steelorthefillermetaland45steel,wettedandspreadedonthesurfaceofWC-Coandmelting-brazingjointsbetweenWC-Coand45steelwereobtained.Moreover,adiffusionreactionlayerortransitionalzoneformedattheWC-Cointerface,andtheeffectivebondingbetweentheweldandWC-Cowasguaranteed.MacroscopiccrackseasilyoccurredinelectronbeamweldedWC-Coto45steeljoints,andthetwomaininfluencefactorswerejointmicrostructureandjointresidualstressfield.ThejointmicrostructureanalysisresultsshowedthattheWC-Co/45steelEBWjointsweremainlycomposedofmartensite,residualausteniteandherringbonecarbidesFe3W3C,andbrittlephaseFe3W3CformedaroundtheWCparticle.Asaresult,theplasticdeformationcapacityofthejointwaspoorandbecomesthemicrostructurefactorsforjointcracking.ElectronbeamweldingexperimentsofWC-Coand45steelwithNi-Fefillermetalwerethencarriedout.ResultsshowedthatmacroscopiccrackswouldnoteasilyoccurinWC-Co/Ni-Fe/45steeljoints.AndeffectivebondingwithoutcracksbetweenWC-Coand45steelcouldbeobtainedbyoptimizingtheweldingparameters.AnalysisofthemicrostructureandmechanicalpropertiesofWC-Co/Ni-Fe/45steeljointwascarriedout,andthecrackarrestmentmechanismofth
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